Fan motor and cleaner including the same

Patent metadata

Field	Value
Publication number	US-2025204731-A1
Application number	US-202418965501-A
Country	US
Kind code	A1
Filing date	Dec 2, 2024
Priority date	Dec 26, 2023
Publication date	Jun 26, 2025
Grant date	—

Abstract

A fan motor, and a cleaner including the fan motor, including a shaft having a rotational axis; a rotor fixed to the shaft, and including a plurality of magnetic poles about the rotor; and a stator including an annular core ring, a plurality of teeth protruding from the core ring toward the rotational axis, and a plurality of coils respectively wound around each tooth, wherein each tooth includes a protruding end facing the rotor with an air gap between the protruding end and an outer circumferential surface of the rotor, a first flange portion protruding from the protruding end in the rotation direction of the rotor, and a second flange portion protruding from the protruding end in an opposite direction of the rotation direction of the rotor, wherein the first and second flange portions are asymmetrical with respect to a central line of the tooth extending from the rotational axis.

First claim

1 . A cleaner comprising:
a suction fan including:
a fan motor, and
an impeller configured to be rotated by the fan motor to generate a suction force to suck in impurities on a surface to be cleaned; and
a dust collection bin to accommodate sucked in impurities, wherein the fan motor includes:
a shaft that is rotatable about a rotational axis of the shaft,
a rotor fixed to the shaft, and including a plurality of magnetic poles arranged in a rotation direction of the rotor, and
a stator including:
a core ring having an annular shape,
a plurality of teeth protruding from the core ring toward the rotational axis and arranged radially, and
a plurality of coils arranged so that each coil of the plurality of coils is respectively wound around one tooth of the plurality of teeth,
wherein each tooth of the plurality of teeth includes:
a protruding end facing the rotor with an air gap between the protruding end and an outer circumferential surface of the rotor,
a first flange portion protruding from the protruding end in the rotation direction of the rotor, and
a second flange portion protruding from the protruding end in an opposite direction of the rotation direction of the rotor,
wherein the first flange portion and the second flange portion are asymmetrical with respect to a central line of the tooth extending from the rotational axis.

2 . The cleaner of claim 1 , wherein
the second flange portion includes a second opposite surface which faces the air gap and extends from the central line in the opposite direction of the rotation direction of the rotor, and a distance of the air gap between the second opposite surface and an outer circumferential surface of the rotor increases in the opposite direction of the rotation direction of the rotor.

3 . The cleaner of claim 2 , wherein
the first flange portion includes a first opposite surface which faces the air gap and extends from the central line in the rotation direction of the rotor, and a distance of the air gap between the first opposite surface and the outer circumferential surface of the rotor is constant.

4 . The cleaner of claim 3 , wherein
the first opposite surface has an arc shape that is concentric with the outer circumferential surface of the rotor, and the second opposite surface is a plane perpendicular to the central line.

5 . The cleaner of claim 3 , wherein
a distance between the central line and an end of the second flange portion is greater than a distance between the central line and an end of the first flange portion.

6 . The cleaner of claim 1 , wherein
each tooth of the plurality of teeth includes a first side surface and a second side surface opposite to the first side surface, each of the first side surface and the second side surface being located a same distance from the central line, the first flange portion protrudes from the first side surface, the second flange portion protrudes from the second side surface.

7 . The cleaner of claim 6 , wherein
a distance from the rotational axis to a first inflection point, the first inflection point being a boundary between the first flange portion and the first side surface, is equal to a distance from the rotational axis to a second inflection point, the second inflection point being a boundary between the second flange portion and the second side surface.

8 . The cleaner of claim 1 , wherein
the plurality of coils form a three-phase coil group.

9 . The cleaner of claim 1 , wherein
the rotor includes a permanent magnet including the plurality of magnetic poles and having a resistivity that is 10 Ω·cm or less.

10 . The cleaner of claim 1 , wherein
the fan motor includes a metal cover covering an outer circumferential surface of the rotor.

11 . A fan motor comprising:
a shaft that is rotatable about a rotational axis of the shaft; a rotor fixed to the shaft, and including a plurality of magnetic poles arranged in a rotation direction of the rotor; and a stator including:
a core ring having an annular shape,
a plurality of teeth protruding from the core ring toward the rotational axis and arranged radially, and
a plurality of coils arranged so that each coil of the plurality of coils is respectively wound around one tooth of the plurality of teeth,
wherein each tooth of the plurality of teeth includes:
a protruding end facing the rotor with an air gap between the protruding end and an outer circumferential surface of the rotor,
a first flange portion protruding from the protruding end in the rotation direction of the rotor, and
a second flange portion protruding from the protruding end in an opposite direction of the rotation direction of the rotor,
wherein the first flange portion and the second flange portion are asymmetrical with respect to a central line of the tooth extending from the rotational axis.

12 . The fan motor of claim 11 , wherein
the first flange portion includes a first opposite surface which faces the air gap and extends from the central line in the rotation direction of the rotor, the second flange portion includes a second opposite surface which faces the air gap and extends from the central line in the opposite direction of the rotation direction of the rotor, a distance of the air gap between the first opposite surface and an outer circumferential surface of the rotor is constant, and a distance of the air gap between the second opposite surface and the outer circumferential surface of the rotor increases in the opposite direction of the rotation direction of the rotor.

13 . The fan motor of claim 12 , wherein
a distance between the central line and an end of the second flange portion is greater than a distance between the central line and an end of the first flange portion.

14 . The fan motor of claim 11 , wherein
the rotor includes a permanent magnet including the plurality of magnetic poles and having a resistivity that is 10 Ω·cm or less.

15 . The fan motor of claim 11 , further comprising:
a metal cover covering an outer circumferential surface of the rotor.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Takada Masayuki
• Yoshida Minoru

Classifications

• A47L5/24

  Hand-supported suction cleaners · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/14

  Stator cores with salient poles · CPC title

• A47L5/22 Primary

  with rotary fans · CPC title

• H02K7/14 Primary

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title