Battery Assembly With Improved Thermal Propagation Management

Patent metadata

Field	Value
Publication number	US-2025201972-A1
Application number	US-202519064690-A
Country	US
Kind code	A1
Filing date	Feb 27, 2025
Priority date	Apr 28, 2023
Publication date	Jun 19, 2025
Grant date	—

Abstract

The present disclosure relates to a battery assembly comprising: a plurality of battery cells stacked and arranged with each other, a bus bar assembly, at least a portion of which is positioned on one side of the plurality of battery cells and electrically connected to the plurality of battery cells; a case accommodating the plurality of battery cells and the bus bar assembly; an accommodating space positioned between the bus bar assembly and the plurality of battery cells inside the case; and a solid filler inserted into the accommodating space.

First claim

What is claimed is:

1 . A battery assembly comprising:
a plurality of battery cells; a bus bar electrically connected to the plurality of battery cells; a case accommodating the plurality of battery cells and the bus bar; an accommodating space defined between the bus bar and the plurality of battery cells; and a solid filler positioned in at least a portion of the accommodating space, wherein the shape of the solid filler is a plurality of granular materials and an air gap exists among the plurality of granular materials.

2 . The battery assembly according to claim 1 , wherein, when on an external force is applied to the plurality of granular materials, at least a portion of the plurality of granular materials is moved from one position to another position within the accommodating space.

3 . The battery assembly according to claim 1 , wherein, based on the gas generated from at least one battery cell of the plurality of battery cells, at least a portion of the plurality of granular materials is moved from one position to another position within the accommodating space.

4 . The battery assembly according to claim 1 , wherein the size of each of the plurality of granular materials is 2 μm or more and less than or equal to the thickness of any one battery cell.

5 . The battery assembly according to claim 1 , wherein a melting point of the solid filler is higher than 150 degrees Celsius (° C.).

6 . The battery assembly according to claim 1 , wherein a porosity of the plurality of granular materials is 20 percent (%) or more and 30 percent (%) or less.

7 . The battery assembly according to claim 1 , wherein the solid filler comprises a fire-mitigation material made of an inorganic compound.

8 . The battery assembly according to claim 7 , wherein the solid filler is any one selected from the group consisting of silica gel, alumina, and calcium carbonate, or a combination thereof.

9 . The battery assembly according to claim 1 , further comprising a fire-mitigation member positioned between the plurality of battery cells.

10 . The battery assembly according to claim 9 , wherein the plurality of battery cells is arranged along a stacking direction, and the fire-mitigation member is positioned between the plurality of battery cells along the stacking direction.

11 . The battery assembly according to claim 1 , wherein each of the plurality of battery cells comprises:
a main body portion accommodating an electrode assembly; an electrolyte accommodated in the main body to impregnate the electrode assembly; and a lead tab portion electrically connected to the electrode assembly inside the main body and protruded from the main body and electrically connected to the bus bar outside the main body.

12 . The battery assembly according to claim 11 , wherein the bus bar includes a slit hole penetrated through the bus bar, and wherein at least a portion of the lead tab portion of any one battery cell is inserted into the slit hole.

13 . The battery assembly according to claim 12 , wherein the lead tab portion is welded to the bus busbar.

14 . The battery assembly according to claim 13 , wherein a welding bead is formed at a welding area including the slit hole, and the welding bead includes a pore.

15 . The battery assembly according to claim 14 , wherein the size of each of the plurality of granular materials is larger than or equal to a size of the pore, and less than or equal to the thickness of any one battery cell among the plurality of battery cells.

16 . The battery assembly according to claim 1 , wherein the bus bar assembly comprises a first bus bar, and a second bus bar extending along a stacking direction of the plurality of battery cells with the plurality of battery cells interposed therebetween, wherein the accommodating space comprises a first accommodating space defined between the first bus bar and the plurality of battery cells, and a second accommodating space defined between the second bus bar and the plurality of battery cells, and wherein the solid filler is positioned in at least one space among the first accommodating space and the second accommodating space.

17 . The battery assembly according to claim 16 , wherein the accommodating space further comprises a third accommodating space defined between the case and the plurality of battery cell, and the third accommodating space is placed between the first third accommodating space and the second accommodating space and is configured to communicate with the first third accommodating space and the second accommodating space.

18 . The battery assembly according to claim 17 , wherein the solid filler is positioned also in the third accommodating space.

Assignees

• Sk On Co Ltd

Inventors

• Noh Yun Joo
• Lee Gang U

Classifications

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M50/507 Primary

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/502

  Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing · CPC title