Electrode materials comprising an fe-doped tunnel-type oxide of sodium, lithium, manganese and metal, electrodes comprising same and use thereof in electrochemistry

Patent metadata

Field	Value
Publication number	US-2025201833-A1
Application number	US-202318848031-A
Country	US
Kind code	A1
Filing date	Apr 6, 2023
Priority date	Apr 7, 2022
Publication date	Jun 19, 2025
Grant date	—

Abstract

The present technology relates to electrochemically active materials comprising a lithium-substituted iron-doped tunnel-type oxide of sodium, manganese, and at least one metallic element of formula Na a Li b Fe c Mn d MeO 2 , wherein a is a number such that 0<a<0.22; b is a number such that 0.18<b<0.40 and is such that a+b is 0.38<a+b<0.62; c is a number such that 0<c≤0.40; d is a number such that 0.44 s d<1; e is a number such that c+d+e=1; and M is selected from manganese (Mn), titanium (Ti), vanadium (V), nickel (Ni), cobalt (Co), chromium (Cr), molybdenum (Mo), zirconium (Zr), tin (Sn), ruthenium (Ru), other similar metals, and a combination of at least two thereof. Also described are electrode materials, electrodes, electrochemical cells, and batteries comprising said electrochemically active materials.

First claim

What is claimed is:

1 . An electrochemically active material comprising lithium-substituted iron-doped tunnel-type oxide of sodium, manganese, and at least one metallic element of formula Na a Li b Fe c Mn d M e O 2 , wherein a is a number such that 0<a<0.22; b is a number such that 0.18<b<0.40 and is such that a+b is 0.38<a+b<0.62; c is a number such that 0<c≤0.40; d is a number such that 0.44<d<1; e is a number such that c+d+e=1; and M is selected from manganese (Mn), titanium (Ti), vanadium (V), nickel (Ni), cobalt (Co), chromium (Cr), molybdenum (Mo), zirconium (Zr), tin (Sn), ruthenium (Ru), other similar metals, and a combination of at least two thereof.

2 . Electrochemically active material according to claim 1 , wherein M is selected from manganese (Mn), titanium (Ti), vanadium (V), nickel (Ni), cobalt (Co), chromium (Cr), molybdenum (Mo), zirconium (Zr), ruthenium (Ru), other similar metals, and a combination of at least two thereof, and preferably M is titanium (Ti).

3 . (canceled)

4 . Electrochemically active material according to claim 1 , wherein a is a number such that 0.01<a<0.22, or 0.02<a<0.22, or 0.03<a<0.22, or 0.04<a<0.22, or 0.05<a<0.22, or 0.06<a<0.22, or 0.07<a<0.22, or 0.08≤a≤0.21, and preferably a is a number such that 0.08≤a≤0.21.

5 . (canceled)

6 . Electrochemically active material according to claim 1 , wherein b is a number such that 0.19<b<0.40, or 0.20≤b<0.40, or 0.20≤b<0.39, or 0.20≤b≤0.38, and preferably b is a number such that 0.20≤b≤038.

7 . (canceled)

8 . Electrochemically active material according to claim 1 , wherein c is a number such that 0.05<c≤0.40, or 0.10<c≤0.40, or 0.15<c≤0.40, or 0.20<c≤0.40 or 0.25<c≤0.40 or 0.30≤c<0.40, and preferably c is a number such that 0.30≤c≤0.40.

9 . (canceled)

10 . Electrochemically active material according to claim 1 , wherein d is a number such that 0.44<d<1, or 0.44<d<0.95, or 0.44<d<0.90, or 0.44<d<0.85, or 0.44<d<0.80, or 0.44<d<0.75, or 0.44<d<0.70, or 0.44<d<0.65, or 0.44≤d<0.60, or 0.44<d<0.555, and preferably d is a number such that 0.44≤d≤0.55.

11 . (canceled)

12 . Electrochemically active material according to claim 1 , wherein the lithium-substituted iron-doped tunnel-type oxide of sodium, manganese, and at least one metallic element is selected from the group consisting of Na 0.10 Li 0.33 Fe 0.34 Mn 0.44 Ti 0.22 O 2 , Na 0.08 Li 0.38 Fe 0.30 Mn 0.55 Ti 0.15 O 2 , Na 0.20 Li 0.24 Fe 0.34 Mn 0.55 Ti 0.11 O 2 , Na 0.21 Li 0.20 Fe 0.40 Mn 0.30 Ti 0.10 O 2 , Na 0.10 Li 0.40 Fe 0.08 Mn 0.81 Ti 0.11 O 2 , and Na 0.10 Li 0.40 Fe 0.11 Mn 0.78 Ti 0.11 O 2 .

13 . An electrode material comprising the electrochemically active material as defined in claim 1 .

14 . Electrode material according to claim 13 , further comprising an electronically conductive material preferably selected from the group consisting of carbon black, acetylene black, graphite, graphene, carbon fibers, carbon nanofibers, carbon nanotubes, and a combination of at least two thereof.

15 . (canceled)

16 . Electrode material according to claim 14 , wherein the electronically conductive material comprises carbon black, preferably wherein the carbon black is super P™ carbon or Ketjen™ carbon.

17 - 18 . (canceled)

19 . Electrode material according to claim 14 , wherein the electronically conductive material comprises carbon fibers, preferably wherein the carbon fibers are vapor grown carbon fibers (VGCFs).

20 . (canceled)

21 . Electrode material according to claim 13 , further comprising a binder preferably selected from the group consisting of a polyether type polymer, fluoropolymer, and a water-soluble binder.

22 . (canceled)

23 . Electrode material according to claim 21 , wherein the binder is a fluoropolymer, preferably wherein the fluoropolymer is polyvinylidene fluoride (PVDF).

24 . (canceled)

25 . Electrode material according to claim 13 , further comprising an additive preferably selected from the group consisting of ionic conductors, inorganic particles, glass particles, ceramic particles, salts, and other similar additives.

26 . (canceled)

27 . An electrode comprising the electrode material as defined in claim 13 on a current collector.

28 . (canceled)

29 . An electrochemical cell comprising a negative electrode, a positive electrode, and an electrolyte, wherein the positive electrode is as defined in claim 27 .

30 . Electrochemical cell according to claim 29 , wherein the negative electrode comprises an alkali metal, an alloy comprising an alkali metal, or a prelithiated electrochemically active material, preferably the negative electrode comprises metallic lithium or an alloy comprising metallic lithium, and more preferably the negative electrode comprises metallic lithium.

31 - 32 . (canceled)

33 . Electrochemical cell according to claim 29 , wherein the electrolyte is a glass or ceramic electrolyte.

34 . Electrochemical cell according to claim 29 , wherein the electrolyte is (i) a liquid electrolyte comprising a salt in a solvent, (ii) a gel electrolyte comprising a salt in a solvent and optionally a solvating polymer, or (iii) a solid polymer electrolyte comprising a salt in a solvating polymer.

35 - 37 . (canceled)

38 . Electrochemical cell according to claim 34 , wherein the salt is a lithium salt preferably selected from the group consisting of lithium hexafluorophosphate (LiPF 6 ), lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium bis(fluorosulfonyl)imide (LiFSI), lithium 2-trifluoromethyl-4,5-dicyanoimidazolate (LiTDI), lithium 4,5-dicyano-1,2,3-triazolate (LiDCTA), lithium bis(pentafluoroethylsulfonyl)imide (LiBETI), lithium tetrafluoroborate (LiBF 4 ), lithium bis(oxalato)borate (LiBOB), lithium nitrate (LiNO 3 ), lithium chloride (LiCl), lithium bromide (LiBr), lithium fluoride (LiF), lithium perchlorate (LiClO 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium trifluoromethanesulfonate (LiSO 3 CF 3 )(LiTf), lithium fluoroalkylphosphate Li[PF 3 (CF 2 CF 3 ) 3 ](LiFAP), lithium tetrakis(trifluoroacetoxy)borate Li[B(OCOCF 3 ) 4 ](LiTFAB), lithium bis(1,2-benzenediolato(2-)-O,O′)borate[B(C 6 O 2 ) 2 ](LiBBB), and a combination of at least two thereof, and preferably the lithium salt is lithium hexafluorophosphate (LiPF 6 ).

39 . (canceled)

40 . A battery comprising at least one electrochemical cell as defined in claim 29 , wherein said battery is preferably selected from the group consisting of a lithium battery, a lithium-ion battery, a solium battery, a sodium-ion batter, a potassium battery, a potassium-ion battery, a magnesium battery, and a magnesium-ion battery, and more preferably said battery is a lithium battery or a lithium-ion battery.

41 - 42 . (canceled)

Assignees

• Hydro Quebec

Inventors

• Wang Yuesheng
• Trottier Julie
• Kim Chisu

Classifications

• H01M2300/0082

  Organic polymers · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/0568

  characterised by the solutes · CPC title