Systems and methods of dual-spool power management

Patent metadata

Field	Value
Publication number	US-2025188874-A1
Application number	US-202519060427-A
Country	US
Kind code	A1
Filing date	Feb 21, 2025
Priority date	May 19, 2022
Publication date	Jun 12, 2025
Grant date	—

Abstract

A power extraction system for a gas turbine engine can include a low spool transmission, a high spool transmission, a low spool motor-generator mechanically connected to the low spool transmission, a high spool motor-generator mechanically connected to the high spool transmission and electrically connected to the low spool motor-generator, and a controller in operable communication with the low spool motor-generator and the high spool motor-generator. The controller can be configured to command the high spool motor-generator to push power to the low spool motor-generator in response to a ratio of the fan inlet temperature to a combustor outlet temperature being less than a threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio.

First claim

What is claimed is:

1 . A power extraction system for a gas turbine engine, comprising:
a low spool transmission; a high spool transmission; a low spool motor-generator mechanically connected to the low spool transmission; a high spool motor-generator mechanically connected to the high spool transmission and electrically connected to the low spool motor-generator; a controller in operable communication with the low spool motor-generator and the high spool motor-generator; and an operational data source in communication with the controller, wherein the controller is configured to determine whether to command the high spool motor-generator to push power to the low spool motor-generator based on operational data received from the operational data source, wherein the controller is configured to command the high spool motor-generator to push power to the low spool motor-generator in response to a ratio of the fan inlet temperature to a combustor outlet temperature being less than a threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio.

2 . The power extraction system of claim 1 , wherein the controller is configured to command the high spool motor-generator to push power to the low spool motor-generator in response to the ratio of the fan inlet temperature to the combustor outlet temperature changing from a first ratio to a second ratio, wherein the second ratio is less than the first ratio and is less than the threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio.

3 . The power extraction system of claim 1 , wherein the gas turbine engine is a two-spool turbofan engine including a fan section configured to move air along a bypass flow path, and the fan inlet temperature is an inlet temperature of the fan section.

4 . The power extraction system of claim 1 , wherein the low spool motor-generator is configured to output power generated by rotation of the low spool transmission into the high spool motor-generator.

5 . The power extraction system of claim 4 , wherein the high spool motor-generator is configured to output power generated by rotation of the high spool transmission into the low spool motor-generator.

6 . The power extraction system of claim 5 , wherein:
the controller is configured to determine whether to command the low spool motor-generator to push power to the high spool motor-generator based on the operational data received from the operational data source; and the controller is configured to command the low spool motor-generator to push power to the high spool motor-generator in response to identifying at least one of a snap acceleration or a cruise condition.

7 . The power extraction system of claim 6 , further comprising:
a first gear train rotationally coupled between the low spool transmission and the low spool motor-generator; and a second gear train rotationally coupled between the high spool transmission and the high spool motor-generator.

8 . An article of manufacture including a tangible, non-transitory computer-readable storage medium having instructions stored thereon for controlling a power extraction system of a gas turbine engine and that, in response to execution by a controller, cause the controller to perform operations comprising:
receiving, by the controller, operational data from an operational data source; determining, by the controller, whether to operate a low spool motor-generator in a generator mode or a motor mode and whether to push power from the low spool motor-generator to a high spool motor-generator based on the operational data; determining, by the controller, whether to operate the high spool motor-generator in the generator mode or the motor mode and whether to push power from the high spool motor-generator to the low spool motor-generator based on the operational data; commanding, by the controller, the low spool motor-generator to operate in at least one of the motor mode, the generator mode, or a push power mode; and commanding, by the controller, the high spool motor-generator to operate in at least one of the motor mode, the generator mode, or the push power mode, wherein receiving, by the controller, the operational data from the operational data source comprises receiving, by the controller, a fan inlet temperature and a combustor outlet temperature; and wherein determining, by the controller, whether to push power from the high spool motor generator to the low spool motor-generator comprises comparing, by the controller, a ratio of the fan inlet temperature to the combustor outlet temperature to a threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio; and the controller is configured to command the high spool motor-generator to operate in the push power mode in response to determining the ratio of the fan inlet temperature to the combustor outlet temperature is less than the threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio.

9 . The article of claim 8 , wherein the operations further comprise commanding, by the controller, the high spool motor-generator to push power to the low spool motor-generator in response to the ratio of the fan inlet temperature to the combustor outlet temperature changing from a first ratio to a second ratio, wherein the second ratio is less than the first ratio and is less than the threshold fan-inlet-temperature-to-combustor-outlet-temperature ratio.

10 . The article of claim 8 , wherein the gas turbine engine is a two-spool turbofan engine including a fan section configured to move air along a bypass flow path, and the fan inlet temperature is an inlet temperature of the fan section.

11 . The article of claim 8 , wherein receiving, by the controller, the operational data from the operational data source comprises receiving, by the controller, a throttle position signal; and
wherein determining, by the controller, whether to push power from the low spool motor-generator to the high spool motor-generator comprises comparing, by the controller, a velocity of a change in throttle position to a threshold throttle change velocity, wherein the controller is configured to command the low spool motor-generator to operate in the push power mode in response to determining the velocity of the change in throttle position is greater than the threshold throttle change velocity.

12 . The article of claim 8 , wherein receiving, by the controller, the operational data from the operational data source comprises receiving, by the controller, a throttle position signal; and
wherein determining, by the controller, whether to push power from the low spool motor-generator to the high spool motor-generator comprises comparing, by the controller, a difference between a voltage of the low spool motor-generator and a voltage of the high spool motor-generator to a threshold voltage difference, wherein the controller is configured to command the low spool motor-generator to operate in the push power mode in response to determining the difference between the voltage of the low spool motor-generator and the voltage of the high spool motor-generator is greater than the threshold voltage difference, and the controller is configured to command the high spool motor-generator to operate in the push power mode in response to determining the difference between the voltage of the low spool motor-generator and the voltage of the high spool motor-generator is less than negative of the threshold voltage difference.

13 . The article of claim 8 , wherein determining, by the controller, whether to push power from the low spool motor-generator to the high spool motor-generator comprises determining, by the controll

Assignees

• Rtx Corp

Inventors

• Hanrahan Paul R
• Kupratis Daniel B
• Chang Jui-Lin

Classifications

• F02C9/00

  Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants (controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05) · CPC title

• F05D2270/303

  Temperature · CPC title

• F05D2260/42

  Storage of energy · CPC title

• F02C3/107

  with two or more rotors connected by power transmission · CPC title

• F01D15/10

  Adaptations for driving, or combinations with, electric generators · CPC title