Bipolar current collector, bipolar electrode, bipolar battery, and method for manufacturing bipolar current collector

Patent metadata

Field	Value
Publication number	US-2025183319-A1
Application number	US-202418882757-A
Country	US
Kind code	A1
Filing date	Sep 12, 2024
Priority date	Dec 5, 2023
Publication date	Jun 5, 2025
Grant date	—

Abstract

The bipolar current collector includes a first metal foil, an adhesive layer, and a second metal foil. The first metal foil has a first principal surface and a second principal surface. The second principal surface is an opposite surface of the first principal surface. The adhesive layer covers the first principal surface. The adhesive layer has electron conductivity. The second metal foil is bonded to the first principal surface by an adhesive layer. The second metal foil has a planar frame shape. The second metal foil is attached along the periphery of the first principal surface.

First claim

What is claimed is:

1 . A bipolar current collector comprising:
a first metal foil; an adhesive layer; and a second metal foil, wherein: the first metal foil includes a first principal surface and a second principal surface; the second principal surface is a surface opposite to the first principal surface; the adhesive layer covers the first principal surface; the adhesive layer has electron conductivity; the second metal foil is bonded to the first principal surface by the adhesive layer; the second metal foil has a planar frame shape; and the second metal foil is attached along a peripheral edge of the first principal surface.

2 . The bipolar current collector according to claim 1 , wherein:
the first metal foil includes aluminum; the adhesive layer includes a resin material and a conductive filler; and the second metal foil includes copper.

3 . A bipolar electrode comprising:
the bipolar current collector according to claim 1 ; a cathode layer; and an anode layer, wherein: the cathode layer is disposed on the second principal surface; and the anode layer is disposed on the adhesive layer.

4 . A bipolar battery comprising:
a plurality of bipolar electrodes; an electrolyte solution; and a sealant, wherein: each of the bipolar electrodes is the bipolar electrode according to claim 3 ; the bipolar electrodes are stacked in a thickness direction; and the sealant seals the second principal surface and the second metal foil between two of the bipolar electrodes adjacent to each other.

5 . A method for manufacturing a bipolar current collector, the method comprising:
(a) preparing a first metal foil and a second metal foil; (b) forming an adhesive layer by applying an adhesive to one side of the first metal foil; and (c) manufacturing the bipolar current collector by attaching the second metal foil to the adhesive layer, wherein: the adhesive layer has electron conductivity; the second metal foil includes a portion having a planar frame shape; and the second metal foil is attached along a peripheral edge of the first metal foil.

Assignees

• Toyota Motor Co Ltd

Inventors

• Nakano Takahiko
• Kintsu Yusuke

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• H01M4/661 Primary

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M4/64 Primary

  Carriers or collectors · CPC title

• H01M4/668

  Composites of electroconductive material and synthetic resins · CPC title