Optical fiber having thin coating diameter without increased microbend sensitivity

Patent metadata

Field	Value
Publication number	US-2025180841-A1
Application number	US-202519049367-A
Country	US
Kind code	A1
Filing date	Feb 10, 2025
Priority date	Aug 11, 2022
Publication date	Jun 5, 2025
Grant date	—

Abstract

Embodiments of the disclosure relate to an optical fiber. The optical fiber includes a glass core and a glass cladding surrounding the glass core. The glass cladding defines a glass diameter of the optical fiber. A primary coating surrounds the glass cladding, and the primary coating has a first elastic modulus and a first thickness. A secondary coating surrounds the primary coating, and the secondary coating has a second elastic modulus and a second thickness. The second elastic modulus is greater than the first elastic modulus, and the second thickness is as thick or thicker than the first thickness. The optical fiber has an outer surface defining a fiber diameter in a range from 160 microns to 175 microns. The glass diameter of the optical fiber is in a range from 100 microns to 130 microns.

First claim

What is claimed is:

1 . An optical fiber, comprising:
a glass core; a glass cladding surrounding the glass core, the glass cladding defining a glass diameter of the optical fiber; a primary coating surrounding the glass cladding, the primary coating having a first elastic modulus and a first thickness; and a secondary coating surrounding the primary coating, the secondary coating having a second elastic modulus and a second thickness; wherein the second elastic modulus is greater than the first elastic modulus; wherein the second thickness is as thick or thicker than the first thickness; wherein the optical fiber has an outer surface defining a fiber diameter in a range from 160 microns to 175 microns; and wherein the glass diameter of the optical fiber is in a range from 120 microns to 130microns.

2 . The optical fiber of claim 1 , wherein a ratio of the second thickness to the first thickness is in a range from 1.0 to 1.7.

3 . The optical fiber of claim 1 , wherein glass core is a germania-doped silica core and the glass cladding comprises a fluorine-doped silica trench region.

4 . The optical fiber of claim 3 , wherein the fluorine-doped silica trench region is characterized by a rectangular refractive index profile trench.

5 . The optical fiber of claim 3 , wherein the fluorine-doped silica trench region is characterized by a triangular refractive index profile trench.

6 . The optical fiber of claim 1 , wherein the first elastic modulus is in a range from 0.65 MPa to 5 MPa.

7 . The optical fiber of claim 1 , wherein the second elastic modulus is at least 1500 MPa.

8 . A subunit, comprising:
a buffer tube comprising an interior surface and an exterior surface, the exterior surface defining a central bore having a buffer tube cross-sectional area (A Tube,ID ); a plurality of optical fibers, each optical fiber comprising:
a core,
a cladding surrounding the core,
a primary coating surrounding the cladding,
a secondary coating surrounding the primary coating, and
a fiber diameter in a range from 160 microns to 175 microns as measured at an outer surface of the optical fiber;
wherein the plurality of optical fibers comprises a total fiber area (A F ); wherein the primary coating comprises a first elastic modulus and a first thickness and the secondary coating comprises a second elastic modulus and a second thickness; wherein the second thickness is equal to or greater than the first thickness and the second elastic modulus is greater than the first elastic modulus; and wherein the buffer tube comprises a free space (100*(1-A F /A Tube,ID )) of at least 39%.

9 . The subunit of claim 8 , wherein the cladding comprises a trench region having a relative refractive index of at least 0.2% lower than a rest of the cladding.

10 . The subunit of claim 9 , wherein a refractive index profile of the trench region is rectangular or triangular.

11 . The subunit of claim 8 , wherein the fiber diameter is less than 165 microns and wherein the free space is at least 45%.

12 . The subunit of claim 8 , wherein the cladding comprises a relative refractive index that varies by less than +/− 0.05%, wherein the fiber diameter is at least 170 microns, and wherein the free space is at least 41%.

13 . The subunit of claim 8 , wherein the cladding comprises a diameter in a range from 100 microns to 130 microns.

14 . The subunit of claim 8 , wherein a ratio of the second thickness to the first thickness is from 1.2 to 1.5.

15 . An optical fiber cable, comprising:
a cable jacket comprising an inner surface and an outer surface, the inner surface defining a central cable bore and the outer surface defining an outermost surface of the optical fiber cable and a cable cross-sectional area (A C ); a plurality of buffer tubes (B) disposed within the central cable bore, each buffer tube of the plurality of buffer tubes comprising an interior surface defining a buffer tube cross-sectional area (A Tube,ID ); a plurality of optical fibers (F) disposed within each buffer tube of the plurality of buffer tubes; wherein each optical fiber of the plurality of optical fibers comprises a fiber diameter of 160 microns to 175 microns as measured at an outer surface of the optical fiber; wherein the plurality of optical fibers comprise a total fiber area (A F ); wherein the buffer tube comprises a free space (1-A F /A Tube,ID ) of at least 39%; and wherein the optical fiber cable comprises a fiber density (B*F/A C ) of at least 5 fibers/mm 2 .

16 . The optical fiber cable of claim 15 , wherein each optical fiber of the plurality of optical fibers comprises a core, a cladding surrounding the core, a primary coating surrounding the cladding, and a secondary coating surrounding the primary coating; and
wherein the cladding comprises a diameter of 100 microns to 130 microns.

17 . The optical fiber cable of claim 16 , wherein the cladding comprises a trench region in which a relative refractive index is at least 0.2% lower than a rest of the cladding.

18 . The optical fiber cable of claim 17 , wherein the fiber diameter is 165 microns or less and wherein the free space is at least 45%.

19 . The optical fiber cable of claim 16 , wherein a relative refractive index of the cladding varies by less than 0.05%, wherein the fiber diameter is at least 170 microns, and wherein the free space is at least 41%.

20 . The optical fiber cable of claim 16 , wherein the primary coating comprises a first elastic modulus and a first thickness, wherein the secondary coating comprises a second elastic modulus and a second thickness, wherein the second elastic modulus is greater than the first elastic modulus, and wherein the second thickness is equal to or greater than the first thickness.

21 . The optical fiber cable of claim 20 , wherein a ratio of the second thickness to the first thickness is 1.0 to 1.7.

Assignees

• Corning Res & Dev Corp

Inventors

• Gu Yunfeng
• Li Ming-Jun
• Niu Weijun
• Olszewski Sebastian
• Seddon David Alan
• Stainer Darren Andrew
• Stone Jeffery Scott

Classifications

• G02B6/02395 Primary

  Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture (G02B6/02052, G02B6/02057, G02B6/024, G02B6/032, G02B6/105, G02B6/14 take precedence; coating on fibre gratings G02B6/02104; multilayer core or cladding G02B6/036; reinforcing splice joints G02B6/2558; optical cables, i.e. comprising protective structures external to the protective coating such as a jacket or plural coated optical fibres G02B6/44; coating of glass to obtain optical fibres C03C25/104) · CPC title

• G02B6/4403

  with ribbon structure (G02B6/4429, G02B6/4439, G02B6/4479 take precedence) · CPC title

• G02B6/441 Primary

  built up from sub-bundles (G02B6/4429, G02B6/4439, G02B6/4479 take precedence) · CPC title