Particulate carbon material provided with elemental silver and elemental ruthenium

Patent metadata

Field	Value
Publication number	US-2025177959-A1
Application number	US-202218840977-A
Country	US
Kind code	A1
Filing date	Sep 8, 2022
Priority date	Feb 28, 2022
Publication date	Jun 5, 2025
Grant date	—

Abstract

A particulate carbon material that is provided with elemental silver and elemental ruthenium and has an average particle size (d50) in the range of 0.5 to 500 μm, a pore volume in the range of 0.5 to 10 mL/g and a BET surface in the range of 200 to 2000 m 2 /g.

First claim

1 . A particulate carbon material equipped with elemental silver and elemental ruthenium with an average particle size (d50) in the range of 0.5 to 500 pm, a pore volume in the range of 0.5 to 10 mL/g and a BET surface area in the range of 200 to 2000 m 2 /g.

2 . The material according to claim 1 having a silver plus ruthenium weight fraction formed by the elemental silver and the elemental ruthenium in the range of 0.1 to 50 wt. % with a silver: ruthenium weight ratio in the range of 1 to 2000 parts by weight silver: 1 part by weight ruthenium.

3 . The material according to claim 1 , consisting of 95 to 100 wt. % of carbon particles equipped with elemental silver and elemental ruthenium and 0 to 5 wt. % of noble metal-free carbon particles, the wt. % adding up to 100 wt. %.

4 . A process for producing a material according to claim 1 , comprising the steps of: reducing at least one silver precursor and at least one ruthenium precursor in the presence of aqueously suspended carbon particles, in particular activated carbon particles, separating the solid formed in the course of the reduction from the aqueous phase, optionally washing the separated solid with water and optionally drying the separated and optionally washed solid.

5 . The process according to claim 4 , wherein silver and ruthenium precursors are reduced sequentially or simultaneously.

6 . The process according to claim 4 , wherein the at least one silver precursor is selected from the group consisting of silver acetate, silver sulfate and silver nitrate and wherein the at least one ruthenium precursor is selected from the group consisting of ruthenium oxalate, ruthenium acetate and ruthenium nitrosyl nitrate.

7 . The process according to claim 4 , wherein the activated carbon particles are activated carbon particles having an average particle size (d50) in the range of 0.5 to 400 pm, a pore volume in the range of 0.5 to 10 mL/g and a BET surface area in the range of 300 to 3000m 2 /g.

8 . The process according to claim 4 , wherein the reduction is carried out either at an acidic pH in the range from 1 to 4 and at a temperature in the range from 70 to 100° C. with formic acid, or at an acidic pH in the range from 1 to 4 and at a temperature in the range from 10 to 40° C. with hydrazine, or at a basic pH in the range from 9 to 14 and at a temperature in the range from 10 to 40° C. with a reducing agent selected from the group consisting of sodium borohydride, hydrazine, hypophosphites and formates.

9 . The process according to claim 8 in one embodiment comprising the successive steps:
(1a) providing an aqueous suspension comprising water, carbon particles, in particular activated carbon particles, at least one silver precursor and at least one ruthenium precursor,
(2a) contacting the aqueous suspension at a pH in the range from 1 to 4 and at a temperature in the range from 70 to 100° C. with formic acid or at a pH in the range from 1 to 4 and at a temperature in the range from 10 to 40° C. with hydrazine,
(3) separating the solid formed from the aqueous phase,
(4) if necessary, washing the separated solid, and
(5) if necessary, drying the solid.

10 . The process according to claim 8 in one embodiment comprising the successive steps:
(1b) providing an aqueous suspension comprising water, carbon particles, in particular activated carbon particles, at least one silver precursor and at least one ruthenium precursor,
(2b) contacting the aqueous suspension at a pH in the range from 9 to 14 and at a temperature in the range from 10 to 40° C. with a reducing agent selected from the group consisting of sodium borohydride, hydrazine, hypophosphites and formates,
(3) sSeparating the solid formed from the aqueous phase,
(4) if necessary, washing the separated solid, and
(5) if necessary, drying the solid.

11 . The process according to claim 8 in one embodiment comprising the successive steps:
(1c) providing an aqueous suspension having a pH in the range of 9 to 14 comprising water, carbon particles, in particular activated carbon particles and a reducing agent selected from the group consisting of sodium borohydride, hydrazine, hypophosphites and formates,
(2c) contacting the aqueous suspension at a pH in the range of 9 to 14 and at a temperature in the range of 10 to 40° C. (i) with an aqueous solution comprising at least one silver precursor and at least one ruthenium precursor or (ii) with an aqueous solution comprising at least one silver precursor and then with an aqueous solution comprising at least one ruthenium precursor or (iii) with an aqueous solution comprising at least one ruthenium precursor and then with an aqueous solution comprising at least one silver precursor,
(3) separating the solid formed from the aqueous phase,
(4) if necessary, washing the separated solid, and
(5) if necessary, drying the solid.

12 . The process according to claim 8 in one embodiment comprising the successive steps:
(1d) providing an aqueous suspension having a pH in the range of 1 to 4 comprising water, carbon particles, in particular activated carbon particles and formic acid or hydrazine,
(2d) contacting the aqueous suspension at a pH in the range of 1 to 4 and at a temperature in the range of 70 to 100° C. (in the case of formic acid as reducing agent) or at a temperature in the range of 10 to 40° C. (in the case of hydrazine as reducing agent) (i) with an aqueous solution comprising at least one silver precursor and at least one ruthenium precursor or (ii) with an aqueous solution comprising at least one silver precursor and then with an aqueous solution comprising at least one ruthenium precursor or (iii) with an aqueous solution comprising at least one ruthenium precursor and then with an aqueous solution comprising at least one silver precursor,
(3) separating the solid formed from the aqueous phase,
(4) if necessary, washing the separated solid, and
(5) if necessary, drying the solid.

13 . The process according to claim 4 , wherein the particulate carbon material provided with elemental silver and elemental ruthenium is further processed to a brightened particulate material having a brightness L* in the range of 50 to 85 by treating it with at least one C1-C4 alkoxide of aluminium, Magnesium, calcium, silicon, zinc, zirconium and/or titanium in the presence of an amount of water at least sufficient for complete hydrolysis of the at least one C1-C4 alkoxide.

14 . A use of a particulate carbon material provided with elemental silver and elemental ruthenium with an average particle size (d50) in the range of 0.5 to 500 pm, and a pore volume in the range of 0.5 to 10 mL/g and a BET surface area in the range of 200 to 2000 m 2 /g, or produced by the process of claim 4 as an additive for the antimicrobial treatment of metal surfaces; of coating agents; of plasters; of molding compounds; of plastics in the form of plastic films, plastic parts, plastic fibers or of plastic provided with activated carbon as an additive; synthetic resin products; ion exchange resins; silicone products; cellulose-based products; foams; cosmetics; filter fleeces; textiles; in textile applications; in health and hygiene applications; of face masks; of breathing masks; of insoles; of products provided with or based on activated carbon; of activated carbon filters that can be used for air or water purification; of products comprising activated carbon filters.

15 . A use of a particulate carbon material provided with elemental silver and elemental ruthenium with an average particle size (d50) in the range of 0.5 to 500 pm, and a pore volume in the range of 0.5 to 10 mL

Assignees

• Heraeus Precious Metals Gmbh

Inventors

• Kovjenic Milena
• Meza-Chincha Ana-Lucia
• Harwardt Marie-Lena
• Gock Michael
• Hörteis Matthias

Classifications

• C02F2305/023

  Reactive oxygen species, singlet oxygen, OH radical · CPC title

• C02F2303/04

  Disinfection · CPC title

• C01P2006/14

  Pore volume · CPC title

• C01P2006/12

  Surface area · CPC title

• C01P2004/60

  Particles characterised by their size · CPC title