ASU Electrolyser System

Patent metadata

Field	Value
Publication number	US-2025171922-A1
Application number	US-202318841041-A
Country	US
Kind code	A1
Filing date	Feb 20, 2023
Priority date	Feb 24, 2022
Publication date	May 29, 2025
Grant date	—

Abstract

An air separation system includes an air separation unit and at least one solid oxide electrolyser cell, the air separation unit including a source gas infeed, the at least one solid oxide electrolyser cell including an anode, a cathode and an electrolyte, a steam input and an oxygen rich gas output, where the oxygen rich gas output connects to the source gas infeed of the air separation unit.

First claim

1 . An air separation system comprising an air separation unit and at least one solid oxide electrolyser cell;
the air separation unit comprising a source gas infeed; the at least one solid oxide electrolyser cell comprising an anode, a cathode and an electrolyte, a steam input and an oxygen rich gas output, wherein the oxygen rich gas output connects to the source gas infeed of the air separation unit.

2 . An air separation system according to claim 1 , wherein;
the air separation unit further comprises a nitrogen output; the at least one solid oxide electrolyser cell further comprises a hydrogen output; wherein the nitrogen output and the hydrogen output are in fluid flow communication with a heat exchanger for exchanging heat between a nitrogen stream from the nitrogen output and a hydrogen stream from the hydrogen output, so that the nitrogen stream from the nitrogen output can cool the hydrogen stream from the hydrogen output.

3 . An air separation system according to claim 1 , wherein;
the air separation unit further comprises a nitrogen output; wherein the nitrogen output and the oxygen rich gas output are in fluid flow communication with a heat exchanger for exchanging heat between a nitrogen stream from the nitrogen output and an oxygen rich gas steam from the oxygen rich gas output, so that the nitrogen stream from the nitrogen output can cool the oxygen rich gas stream from the oxygen rich gas output.

4 . (canceled)

5 . The air separation system of claim 1 , wherein a nitrogen output from the air separation unit is connected to the at least one solid oxide electrolyser cell to feed a nitrogen stream from the air separation unit to the at least one solid oxide electrolyser cell during use of the air separation unit.

6 . The air separation system of claim 5 , wherein a buffer tank is provided for the nitrogen stream.

7 . (canceled)

8 . The air separation system of claim 1 , wherein the oxygen rich gas output and a gas infeed for the at least one solid oxide electrolyser cell are in fluid flow communication with a heat exchanger for exchanging heat between the oxygen rich gas output and the gas infeed.

9 . The air separation system of claim 1 , wherein a hydrogen output from the at least one solid oxide electrolyser cell is connected to the air separation unit.

10 - 13 . (canceled)

14 . A method of operating an air separation system, the air separation system comprising an air separation unit and a solid oxide electrolyser cell;
the air separation unit comprising a source gas infeed; the at least one solid oxide electrolyser cell comprising an anode, a cathode and an electrolyte, a steam input and an oxygen rich gas output, wherein the oxygen rich gas output is connected to the source gas infeed of the air separation unit.

15 . A method of operating an air separation system according to claim 14 , wherein;
the air separation unit further comprises a nitrogen output; the at least one solid oxide electrolyser cell further comprises a hydrogen output; wherein the nitrogen output and the hydrogen output are in fluid flow communication with a heat exchanger for exchanging heat between a nitrogen stream from the nitrogen output and a hydrogen stream from the hydrogen output so that the nitrogen stream from the nitrogen output cools the hydrogen stream from the hydrogen output.

16 . A method of operating an air separation system according to claim 14 , wherein;
the air separation unit further comprises a nitrogen output; wherein the nitrogen output and the oxygen rich gas output are in fluid flow communication with a heat exchanger for exchanging heat between a nitrogen stream from the nitrogen output and an oxygen rich gas stream from the oxygen rich gas output so that the nitrogen stream from the nitrogen output cools the oxygen rich gas stream from the oxygen rich gas output.

17 . (canceled)

18 . The method of claim 14 , wherein source gas is oxygen enriched compared to ambient air by oxygen rich gas from the oxygen rich gas output.

19 . The method of claim 14 , wherein source gas is oxygen rich gas from the at least one solid oxide electrolyser cell.

20 . The method of claim 14 , wherein a nitrogen output from the air separation unit is connected to the at least one solid oxide electrolyser cell to feed a nitrogen stream from the nitrogen output to the at least one solid oxide electrolyser cell.

21 . The method of claim 20 , wherein a buffer tank is provided for the nitrogen stream.

22 . The method of claim 21 , wherein nitrogen stored in the buffer tank is used for system start-up.

23 . The method of claim 14 , wherein a hydrogen stream exiting the at least one solid oxide electrolyser cell and a nitrogen stream exiting a nitrogen output of the air separation unit both pass through a heat exchanger to cool the hydrogen stream and to heat the nitrogen stream.

24 . The method of claim 14 , wherein the oxygen rich gas output and a gas infeed for the at least one solid oxide electrolyser cell are in fluid flow communication with a heat exchanger for exchanging heat between the oxygen rich gas output and the gas infeed so that the oxygen rich gas exiting the oxygen rich gas output, which is hot from the operation of the at least one solid oxide electrolyser cell, is cooled and so that the gas infeed is heated.

25 - 26 . (canceled)

27 . The method of claim 14 , wherein the air separation system is in accordance with claim 1 .

28 - 47 . (canceled)

48 . An air separation plant comprising one or more air separation system according to claim 1 .

49 . The air separation plant of claim 48 , wherein there are multiple solid oxide electrolyser cells and they are part of one or more stack of such cells, the outputs from the cells together connecting to the air separation unit.

Assignees

• Ceres Ip Co Ltd

Inventors

• Bem Aissa Hacib Ben

Classifications

• B01D2256/10

  Nitrogen · CPC title

• B01D53/053

  with storage or buffer vessel · CPC title

• C25B13/05

  based on inorganic materials · CPC title

• C25B15/027

  Temperature · CPC title

• C25B1/042

  by electrolysis of steam · CPC title