Article comprising an object and a layer

Patent metadata

Field	Value
Publication number	US-2025163245-A1
Application number	US-202218724794-A
Country	US
Kind code	A1
Filing date	Dec 22, 2022
Priority date	Dec 28, 2021
Publication date	May 22, 2025
Grant date	—

Abstract

An article has an object and a layer, the object contains a thermoplastic composition including a thermoplastic and glass fibers wherein the glass fibers have an average length of at least 0.36 mm, and the layer includes compounds having moieties derived from melamine and pentaerythritol. The article has superior flame retardant performance.

First claim

1 . An article comprising an object and a layer, wherein at least part of the surface of the object is covered by the layer, wherein the object comprises a thermoplastic composition, wherein the thermoplastic composition comprises a thermoplastic and glass fibers wherein the glass fibers have an average length of at least 0.36 mm, wherein the layer comprises compounds comprising moieties derived from melamine and pentaerythritol.

2 . The article according to claim 1 , wherein the compounds comprising moieties derived from melamine is selected from the group consisting of melamine phosphate, melamine cyanurate, melamine borate, melamine polyphosphate, melamine silicate and combinations thereof.

3 . The article according to claim 1 , wherein the compounds comprising moieties derived from pentaerythritol is selected from the group consisting of pentaerythritol, dipentaerythritol, tripentaerythritol, polycondensates of pentaerythritol, pentaerythritol-based esters and combinations thereof.

4 . The article according to claim 1 , wherein the layer further comprises compounds comprising moieties derived from phosphate.

5 . The article according to claim 1 , wherein the average length of the glass fibers is in the range from 0.39 to 5.45 mm.

6 . The article according to claim 1 , wherein the amount of glass fiber is in the range from 15 to 56 wt %, based on the total amount of the thermoplastic composition.

7 . The article according to claim 1 , wherein the thickness of the layer is in the range from 150 to 2450 μm.

8 . The article according to claim 1 wherein the amount of the thermoplastic composition is at least 90 wt %, based on the total amount of the object.

9 . A process for the preparation of an article comprising the following sequential steps:
a) providing pellets comprising a thermoplastic composition wherein the thermoplastic composition comprises a thermoplastic and glass fibers, wherein the glass fibers have an average length in the range from 10 to 55 mm; b) shaping the pellets into an object; c) applying a coating on at least part of the surface of the object, wherein the coating comprises compounds comprising moieties derived from melamine, pentaerythritol.

10 . The process according to claim 9 wherein the coating is applied on at least part of the surface of the object using a brush or a roller.

11 . The process according to claim 9 wherein the coating comprises 15 to 20 wt % water based on the total amount of the coating.

12 . The process according to claim 9 wherein the amount of coating to be applied on the coated part of the object is in the range from 0.08 to 0.23 L/m2.

13 . The process according to claim 9 , wherein the density of the coating density of coating is from 1080 to 1534 kg/m3, as measured according to ISO 18747-2:2019.

14 . The article according to claim 1 , wherein the object is in the form of a sheet or a panel wherein the thickness of the sheet or the panel is in the range from 15 to 55 mm.

15 . (canceled)

16 . The article according to claim 4 , wherein the compounds comprising moieties derived from phosphate is selected from the group consisting of guanyl urea phosphate, sodium polyphosphate and combinations thereof.

Assignees

• Sabic Global Technologies Bv

Inventors

• Venderbosch Robert Walter
• Van Giesen Roland
• Yaneva Petya Dochkova

Classifications

• C08L23/16

  Ethylene-propylene or ethylene-propylene-diene copolymers · CPC title

• C08L23/12

  Polypropene · CPC title

• C08K2201/004

  Additives being defined by their length · CPC title

• C08J2479/02

  Polyamines · CPC title

• C08J2323/16

  Ethene-propene or ethene-propene-diene copolymers · CPC title