Method for manufacturing bipolar battery

Patent metadata

Field	Value
Publication number	US-2025158142-A1
Application number	US-202418921517-A
Country	US
Kind code	A1
Filing date	Oct 21, 2024
Priority date	Nov 13, 2023
Publication date	May 15, 2025
Grant date	—

Abstract

A method for manufacturing a bipolar secondary battery includes an initial charging step of charging, to a specified voltage, a first cell group including multiple cells arranged at every other tier in a stacking direction, and a second cell group including multiple cells arranged next to the respective cells included in the first cell group, a high-temperature aging step of performing aging at a higher temperature than room temperature, and an under-aging charging step of alternately charging the first and second cell groups until the first and second cell groups reach the specified voltage. In the under-aging charging step, a charging completion condition for at least one of the first and second cell groups is determined based on a dissolution rate calculated based on a metal foreign substance type and a positive electrode potential, and a voltage and an aging time of each cell in the under-aging charging step.

First claim

What is claimed is:

1 . A method for manufacturing a bipolar secondary battery in which a plurality of cells each including a positive electrode, a negative electrode, and an electrolyte layer are stacked, the method comprising:
an initial charging step of charging, to a specified voltage, a first cell group including a plurality of cells arranged at every other tier in a stacking direction, and a second cell group including a plurality of cells arranged next to the respective cells included in the first cell group; a high-temperature aging step of performing aging at a high temperature higher than room temperature; and an under-aging charging step of alternately charging the first cell group and the second cell group in the high-temperature aging step until the first cell group and the second cell group reach the specified voltage, wherein in the under-aging charging step, a charging completion condition for at least one of the first cell group and the second cell group is determined based on a dissolution rate calculated based on a type of a metal foreign substance and a positive electrode potential, and a voltage and an aging time of each of the cells in the under-aging charging step.

2 . The method for manufacturing a bipolar secondary battery according to claim 1 , wherein
in the under-aging charging step, a switching charging capacity or a switching charging time is set as a switching determination condition for switching charging of the cells serving as charging targets, the switching charging capacity has a value smaller than a charging capacity in previous charging, and the switching charging time is a time shorter than a charging time in the previous charging.

3 . The method for manufacturing a bipolar secondary battery according to claim 1 , wherein in the under-aging charging step, an abnormality determination condition for determining that the cells serving as charging targets are abnormal is set to be a case in which at least one variation amount of a voltage variation amount with respect to a time change and a variation amount of a battery capacity with respect to a voltage change deviates from a predetermined error range of the variation amount.

4 . The method for manufacturing a bipolar secondary battery according to claim 1 , wherein in the under-aging charging step, an abnormality determination condition for the cells serving as charging targets in a charging suspended state is set to be a case in which a voltage after a lapse of a preset specified period of time from suspension of charging is equal to or less than a specified value of a voltage preset for each number of charging times.

5 . The method for manufacturing a bipolar secondary battery according to claim 1 , wherein the positive electrode uses lithium iron phosphate as a positive electrode active material.

Assignees

• Toyota Motor Co Ltd

Inventors

• Tateishi Mitsuru
• Hasegawa Hajime
• Takeshita Shinya
• Matsuda Chihiro
• Kawai Tomoyuki
• Yoshida Kisena

Classifications

• H01M10/0418

  with bipolar electrodes · CPC title

• H01M10/446

  Initial charging measures · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M10/441 Primary

  for several batteries or cells simultaneously or sequentially · CPC title