Cathode having doped metal fluoride core-shell particle and batteries comprising the same

Patent metadata

Field	Value
Publication number	US-2025158057-A1
Application number	US-202418946601-A
Country	US
Kind code	A1
Filing date	Nov 13, 2024
Priority date	Nov 14, 2023
Publication date	May 15, 2025
Grant date	—

Abstract

An embodiment is directed to a Li metal or Li-ion battery cell. In an aspect, the Li metal or Li-ion battery cell includes a cathode capable of storing and releasing Li ions during battery cell operation, a conversion-type or Li metal-type anode capable of storing and releasing the Li-ions during the battery cell operation, and an electrolyte capable of conducting the Li-ions during the battery cell operation. In an aspect, the cathode comprises composite core-shell particle(s) comprising a conversion-type metal fluoride and at least one cation dopant, the at least one cation dopant is present in a range from around 0.1 at. % to around 30 at. % of all metals in the core-shell particles, and the cathode has an areal capacity loading that ranges from around 2 mAh/cm 2 to around 12 mAh/cm 2 .

First claim

1 . A Li metal or Li-ion battery cell, comprising:
a cathode capable of storing and releasing Li ions during battery cell operation; a conversion-type or Li metal-type anode capable of storing and releasing the Li-ions during the battery cell operation; and an electrolyte capable of conducting the Li-ions during the battery cell operation; wherein: the cathode comprises a composite core-shell particle comprising a conversion-type metal fluoride and at least one cation dopant; the at least one cation dopant is present in a range from around 0.1 at. % to around 30 at. % of all metals in the composite core-shell particle; and the cathode has an areal capacity loading that ranges from around 2 mAh/cm 2 to around 12 mAh/cm 2 .

2 . The Li metal or Li-ion battery cell of claim 1 , comprising:
a separator membrane ionically coupling and electronically insulating the cathode and the anode.

3 . The Li metal or Li-ion battery cell of claim 1 ,
wherein the composite core-shell particle is a nanocomposite that comprises: (i) LiF, (ii) metal nanoparticles comprising one, two or more metals selected from: Cu, Fe, and Bi or their alloys, (iii) at least one, two or more of the following cation dopants selected from: Mo, W, Zr, Y, Nb, Ti, Zn, Cr, Ni, Co, Bi, Pb, Sb, Sn, Cd, Mo, Hf, Ta, Si, La, and/or Ce, (iv) a scaffolding matrix material composition, and (v) a metal oxide or metal oxyfluoride protective layer comprising one, two or more of the following metals or semi-metals selected from: W, Y, Nb, La, Al and/or Si, wherein the scaffolding matrix material composition is configured to confine the LiF and the metal nanoparticles during the battery cell operation and to reduce volume changes in the composite core-shell particle during the battery cell operation.

4 . The Li metal or Li-ion battery cell of claim 3 , wherein the metal oxide or metal oxyfluoride protective layer protects a cathode active material from interactions with the electrolyte during the battery cell operation.

5 . The Li metal or Li-ion battery cell of claim 3 , wherein the one, two or more metals or semimetals of the metal oxide or metal oxyfluoride protective layer includes the W.

6 . The Li metal or Li-ion battery cell of claim 3 ,
wherein the composite core-shell particle is one of a plurality of composite core-shell particles in the cathode, and wherein the metal of the metal oxide or metal oxyfluoride protective layer is distributed uniformly within a bulk of the plurality of composite core-shell particles to an interior of the metal oxide or metal oxyfluoride protective layer, as measured using energy dispersive spectroscopy (EDS).

7 . The Li metal or Li-ion battery cell of claim 3 , wherein the scaffolding matrix material composition is electrically conductive.

8 . The Li metal or Li-ion battery cell of claim 3 , wherein the scaffolding matrix material composition comprises about 70-100 at. % carbon.

9 . The Li metal or Li-ion battery cell of claim 1 ,
wherein the composite core-shell particles show D and G bands in the Raman spectra, as recorded using a wavelength of 488 nm, wherein a ratio of an intensity of the D band (ID) to an intensity of the G band (IG) ranges from about 0.5 to about 1.2.

10 . The Li metal or Li-ion battery cell of claim 1 , wherein the composite core-shell particle comprises at least about 10 at. % Fe.

11 . The Li metal or Li-ion battery cell of claim 1 ,
wherein the composite core-shell particle is one of a plurality of composite core-shell particles in the cathode, and wherein the at least one cation dopant is distributed uniformly within the plurality of composite core-shell particles, as measured using energy dispersive spectroscopy (EDS).

12 . The Li metal or Li-ion battery cell of claim 1 , wherein the at least one cation dopant comprises zirconium (Zr).

13 . The Li metal or Li-ion battery cell of claim 1 , wherein the anode comprises silicon (Si) or carbon (C) or both.

Assignees

• Sila Nanotechnologies Inc

Inventors

• Lim Sung Hyun
• Porter Thomas Robert
• Belomoin Gennadiy
• Mitchell Marchell
• Gomez Sebastian Miguel
• Gallo Alessandro
• Yushin Gleb Nikolayevich

Classifications

• H01M2004/027

  Negative electrodes · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M4/1395

  of electrodes based on metals, Si or alloys · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/136

  Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title