Method of extracting metal from salt solution derived from spent battery

Patent metadata

Field	Value
Publication number	US-2025149669-A1
Application number	US-202418938280-A
Country	US
Kind code	A1
Filing date	Nov 6, 2024
Priority date	Nov 7, 2023
Publication date	May 8, 2025
Grant date	—

Abstract

Proposed is a method of extracting a metal from a salt solution derived from a spent battery, the method including preparing a salt solution derived from a spent battery containing metal ions, preparing a metal extractant mixture including a metal extractant and a metal extractant activator, bringing the metal extractant mixture into contact with the salt solution to produce a complex compound of the metal extractant mixture and the metal, and a first filtrate. The method further comprises recovering the complex compound and the first filtrate and bringing an acid into contact with the complex compound to produce a metal salt, and a second filtrate, recovering the metal salt and the second filtrate, and recovering each of the activator and acid from the first filtrate through electrodialysis.

First claim

What is claimed is:

1 . A method of extracting a metal from a salt solution derived from a spent battery, the method comprising:
operation 1 of preparing a salt solution derived from a spent battery containing a metal ion of one of metals comprising Mn, Co, Ni, and Li, or any combination thereof; operation 2 of preparing a metal extractant mixture including a metal extractant and a metal extractant activator; operation 3 of bringing the metal extractant mixture into contact with the salt solution to produce a complex compound of the metal extractant mixture and the metal, and a first filtrate; operation 4 of recovering each of the complex compound and the first filtrate; operation 5 of bringing an acid into contact with the complex compound to produce a metal salt, and a second filtrate; operation 6 of recovering each of the metal salt and the second filtrate; and operation 7 of recovering each of the metal extractant activator and acid from the first filtrate through electrodialysis.

2 . The method of claim 1 , wherein the metal extractant activator contains LiOH, and
wherein the metal extractant is an acidic metal extractant comprising one of a —POOH functional group, and a —COOH functional group, or any combination thereof.

3 . The method of claim 1 , wherein, in the operation 2, the metal extractant activator is mixed in an amount of 0.2 to 1.0 mol per 1 mol of the metal extractant.

4 . The method of claim 1 , wherein, in the operation 3, the metal extractant mixture is added in an amount of 2.0 to 4.0 mol per 1 mol of the metal ion in the salt solution.

5 . The method of claim 1 , wherein, the acid in the operation 5 is sulfuric acid.

6 . The method of claim 5 , wherein, in the operation 5, the acid is added in an amount of 1.0 to 2.0 mol per 1 mol of the complex compound.

7 . The method of claim 1 , wherein, in the operation 7, electrodialysis is performed using a bipolar membrane, a cation exchange membrane, an anion exchange membrane, or any combination thereof.

8 . The method of claim 1 , further comprising returning the recovered metal extractant activator to the operation 2.

9 . The method of claim 1 , wherein, in the operation 7, the acid is returned to the operation 1.

10 . The method of claim 1 , further comprising removing an impurity in the first filtrate before recovering each of the metal extractant activator and the acid through the electrodialysis.

11 . The method of claim 10 , wherein the impurity removal is performed by one of precipitation, adsorption, oxidation, and ion exchange, or any combination thereof.

12 . A method of extracting a metal from a salt solution derived from a spent battery, the method comprising:
preparing a salt solution derived from a spent battery containing a metal ion; reacting the activated metal extractant with the metal ion of the salt solution to form a complex compound; recovering the complex compound and contacting the complex compound with an acid to produce a metal salt; and recovering the metal salt.

13 . The method of claim 12 , wherein the activated metal extractant is prepared by contacting a metal extractant with a metal extractant activator.

14 . The method of claim 12 , wherein the reacting the activated metal extractant with the metal ion of the salt solution includes bringing the metal extractant mixture into contact with the salt solution to produce the complex compound of the metal extractant mixture and the metal, and a first filtrate.

15 . The method of claim 14 , further comprising recovering the complex compound and the first filtrate.

16 . The method of claim 15 , wherein the contacting the complex compound with the acid to produce the metal salt also produces a second filtrate.

17 . The method of claim 16 , further comprising recovering the second filtrate, and each of the activator and acid from the first filtrate through electrodialysis.

Assignees

• Sk Innovation Co Ltd

Inventors

• La Yeon Hwa
• Moon Yong Geal
• Lee Tea Young

Classifications

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title

• H01M10/54 Primary

  Reclaiming serviceable parts of waste accumulators · CPC title

• C02F1/469

  by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis · CPC title

• C22B3/42

  by ion-exchange extraction · CPC title

• C22B3/24

  by adsorption on solid substances, e.g. by extraction with solid resins · CPC title