Battery inspection and method thereof

Patent metadata

Field	Value
Publication number	US-2025149662-A1
Application number	US-202418932527-A
Country	US
Kind code	A1
Filing date	Oct 30, 2024
Priority date	Nov 2, 2023
Publication date	May 8, 2025
Grant date	—

Abstract

The present disclosure provides a battery inspection device and a battery inspection method. The battery inspection device includes: a plasma application unit irradiating plasma to a test object while being moved in a predetermined direction; a signal acquisition unit contacting the test object and electrically connected thereto, and receiving an electrical signal induced by plasma; and a control unit controlling the plasma application unit and the signal acquisition unit, wherein the control unit determines whether damage has occurred to the exterior of the test object by analyzing a waveform derived from the electrical signal received from the signal acquisition unit.

First claim

What is claimed is:

1 . A battery inspection device, comprising:
a plasma application unit irradiating plasma to a test object while being moved in a predetermined direction; a signal acquisition unit contacting the test object and electrically connected thereto, and receiving an electrical signal induced by plasma; and a control unit controlling the plasma application unit and the signal acquisition unit, wherein the control unit determines whether damage has occurred to an exterior of the test object by analyzing a waveform derived from the electrical signal received from the signal acquisition unit.

2 . The battery inspection device of claim 1 , further comprising:
a current supply unit supplying current to the plasma application unit; and a gas supply unit supplying gas to the plasma application unit, wherein the control unit controls the current supply unit and the gas supply unit to induce plasma to be generated in the plasma application unit.

3 . The battery inspection device of claim 1 , wherein the test object comprises at least one battery cell including a case having an accommodating portion having an accommodating space and accommodating an electrode assembly, and a sealing portion formed on at least one edge of the accommodating portion,
wherein the case includes an inner layer disposed in the accommodating space and facing the electrode assembly; an outer layer disposed to be exposed to the exterior; and an intermediate layer disposed between the inner layer and the outer layer and including an electrically conductive material.

4 . The battery inspection device of claim 3 , wherein the intermediate layer is exposed to outside of the case through at least one edge of the case, and
the signal acquisition unit is provided to contact the intermediate layer at the at least one edge of the case, and is electrically connected to the intermediate layer.

5 . The battery inspection device of claim 3 , wherein the case comprises a cutting unit formed by cutting at least one corner through a virtual cutting line,
the intermediate layer is exposed to outside of the case through the cutting unit, and the signal acquisition unit is provided to contact the intermediate layer in the cutting unit and is electrically connected to the intermediate layer.

6 . The battery inspection device of claim 1 , wherein the plasma application unit comprises
a plasma body connected to the control unit; and a plasma nozzle connected to the plasma body and generating plasma.

7 . The battery inspection device of claim 6 , wherein the plasma nozzle is formed to be elongated in a direction perpendicular to the predetermined direction.

8 . The battery inspection device of claim 6 , wherein a plurality of the plasma nozzles are provided, and the plurality of plasma nozzles are arranged in a first row and a second row, and
the plurality of plasma nozzles of the second row are disposed between the plurality of plasma nozzles of the first row.

9 . The battery inspection device of claim 3 , wherein a plurality of the plasma application units are provided to face a plurality of surfaces of the case, and
the plurality of plasma application units irradiate plasma to the plurality of surfaces of the case while being moved in the predetermined direction.

10 . The battery inspection device of claim 1 , wherein the test object comprises a battery module including a housing and a plurality of battery cells arranged in the predetermined direction in the housing, and
a plurality of the signal acquisition units are provided and are in contact with each of the plurality of battery cells and electrically connected thereto.

11 . The battery inspection device of claim 10 , wherein the plasma application unit is provided to apply plasma to the plurality of battery cells while being moved in the predetermined direction.

12 . A battery inspection method, comprising:
a test object disposition operation of disposing a test object; a signal acquisition unit contact operation of contacting a signal acquisition unit with at least one edge of the test object, to be electrically connected to the test object; a plasma application unit moving operation of applying plasma to the test object while moving the plasma application unit in a predetermined direction relative to the test object; and a waveform analysis operation of analyzing a waveform of an electrical signal induced by plasma and received through the signal acquisition unit and determining whether damage has occurred to the test object.

13 . The battery inspection method of claim 12 , wherein the test object comprises at least one battery cell including a case having an accommodating portion having an accommodating space and accommodating an electrode assembly, and a sealing portion formed on at least one edge of the accommodating portion, and
the case includes an inner layer disposed in the accommodating space and facing the electrode assembly; an outer layer disposed to be exposed to the exterior; and an intermediate layer disposed between the inner layer and the outer layer and including an electrically conductive material, wherein the test object disposition operation further includes forming a cutting unit by cutting at least one corner of the case through a virtual cutting line.

14 . The battery inspection method of claim 13 , wherein, in the signal acquisition unit contact operation, the signal acquisition unit is in contact with the intermediate layer of the case exposed through the cutting unit.

15 . The battery inspection method of claim 14 , wherein, in the waveform analysis operation, the electrical signal received from the signal acquisition unit is analyzed and if it is determined that a damage wave, a waveform in which an electrical signal bounces more than a standing wave, a waveform of an electrical signal in a normal state, has occurred, information is displayed externally.

Assignees

• Sk On Co Ltd

Inventors

• Chang Jung Soo
• Kwon Oh Jae
• Kim Tae Gyun
• Park Ung Bae
• Song Yu Ri
• Shin Dong Whan
• Ahn Jae Hee
• Lee Byoung Hak
• Lim Jung Taek
• Jang Young Jin

Classifications

• H01M10/4207

  for several batteries or cells simultaneously or sequentially · CPC title

• G01N27/205

  in insulating materials · CPC title

• H01M10/4285 Primary

  Testing apparatus · CPC title

• G01N27/62 Primary

  by investigating the ionisation of gases, e.g. aerosols; by investigating electric discharges, e.g. emission of cathode · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title