Positive electrode active materials, preparation methods thereof, positive electrodes, and rechargeable lithium batteries

Patent metadata

Field	Value
Publication number	US-2025149558-A1
Application number	US-202418940619-A
Country	US
Kind code	A1
Filing date	Nov 7, 2024
Priority date	Nov 7, 2023
Publication date	May 8, 2025
Grant date	—

Abstract

A positive electrode active material, a preparation method thereof, and a positive electrode including the same, and a rechargeable lithium battery are provided. The positive electrode active material including particles having a core of a lithium nickel-based composite oxide, and a nickel reduction layer arranged on the surface of the core and containing nickel with an oxidation number of less than about 3+. The nickel reduction layer has a thickness of less than, or equal to, about 10 nanometer from a surface of the particle to a center of the particle.

First claim

What is claimed is:

1 . A positive electrode active material, the positive electrode active material comprising:
a particle comprising
a core of a lithium nickel-based composite oxide; and
a nickel reduction layer on a surface of the core and comprising nickel with an oxidation number of less than about 3+,
the nickel reduction layer having a thickness of less than, or equal to, about 10 nanometer (nm) from a surface of the particle toward a center of the particle.

2 . The positive electrode active material as claimed in claim 1 , wherein
nickel is in an amount greater than, or equal to, about 80 mol % based on 100 mol % of a total amount of metal excluding lithium in the lithium nickel-based composite oxide.

3 . The positive electrode active material as claimed in claim 1 , wherein the lithium nickel-based composite oxide is represented by Chemical Formula 1:
Li a1 Ni x1 M 1 y1 M 2 z1 O 2-b1 X b1   Chemical Formula 1
in Chemical Formula 1, 0.9≤a1≤1.2, 0.8≤x1<1, 0<y1≤0.2, 0≤z1≤0.2, 0.9≤x1+y1+z1≤1.1, 0≤b1≤0.1, M 1 and M 2 are each independently at least one element selected from among Al, B, Ba, Ca, Ce, Co, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X is at least one element selected from among F, P and S.

4 . The positive electrode active material as claimed in claim 1 , wherein
the thickness of the nickel reduction layer is about 1 nanometer (nm) to about 7 nanometer (nm).

5 . The positive electrode active material as claimed in claim 1 , wherein
the oxidation number of the nickel of the nickel reduction layer is greater than, or equal to, about 2+ and less than about 2.5+.

6 . The positive electrode active material as claimed in claim 1 , wherein
an oxidation number of the nickel of the particle excluding the nickel of the nickel reduction layer is 3+.

7 . The positive electrode active material as claimed in claim 1 , wherein
the nickel reduction layer comprises NiO.

8 . The positive electrode active material as claimed in claim 1 , wherein
the particle is in the form of a single particle or a secondary particle, the secondary particle being an agglomeration of a plurality of primary particles.

9 . The positive electrode active material as claimed in claim 1 , wherein the positive electrode active material is in the form of particles comprising the particle, and
wherein an average particle diameter (D 50 ) of the particles is about 0.5 micrometer (μm) to about 20 micrometer (μm).

10 . The positive electrode active material as claimed in claim 1 , wherein
a ratio of a peak intensity at 250° C. to a peak intensity at 220° C. is less than about 20 in a differential scanning calorimetry analysis of the positive electrode active material.

11 . The positive electrode active material as claimed in claim 1 , wherein
the positive electrode active material excludes a peak in a range of 170° C. to 210° C. in a differential scanning calorimetry analysis.

12 . The positive electrode active material as claimed in claim 1 , wherein
the positive electrode active material has an exothermic heat of less than, or equal to, about 30 joule per gram (J/g) in a range of 170° C. to 210° C. in a differential scanning calorimetry analysis.

13 . A method of preparing a positive electrode active material, the method comprising:
mixing a nickel-based composite hydroxide and a lithium raw material followed by a first firing; pulverizing a first fired product and washing with a washing water to provide a washed first fired product; and drying the washed first fired product followed by a second firing, wherein a weight ratio of a pulverized first fired product and the washing water is about 1:0.5 to about 1:0.9.

14 . The method as claimed in claim 13 , wherein
the weight ratio is about 1:0.7 to about 1:0.9.

15 . The method as claimed in claim 13 , wherein
nickel is an amount of about 80 mol % to about 99 mol % based on 100 mol % of a total amount of metal in the nickel-based composite hydroxide.

16 . The method as claimed in claim 13 , wherein
the nickel-based composite hydroxide is represented by Chemical Formula 11:
Ni x11 M 11 y11 M 12 z11 (OH) 2   Chemical Formula 11

in Chemical Formula 11, 0.8≤x11<1, 0<y11≤0.2, 0≤z11≤0.2, 0.9≤x11+y11+z11≤1.1, and M 11 and M 12 are each independently at least one element selected from among Al, B, Ba, Ca, Ce, Co, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr.

17 . The method as claimed in claim 13 , wherein
a mole ratio of a metal of the nickel-based composite hydroxide and a lithium of the lithium raw material is about 1:0.9 to about 1:1.2.

18 . The method as claimed in claim 13 , wherein
the first firing is performed at a temperature of about 700° C. to about 950° C., and the second firing is performed at a temperature of about 600° C. to about 820° C.

19 . A positive electrode for a rechargeable lithium battery, comprising the positive electrode active material as claimed in claim 1 .

20 . A rechargeable lithium battery, comprising
the positive electrode as claimed in claim 19 , a negative electrode, and an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Choi Aram
• Shin Dongwook
• Hong Soonkie
• Choi Seungyeon
• Cha Minah
• Kim Soohyeon
• Ha Jeuk
• Kim Minhan

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• C01P2002/88

  by thermal analysis data, e.g. TGA, DTA, DSC · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• C01G53/42 Primary

  containing alkali metals, e.g. LiNiO2 · CPC title