Processing hard rock lithium minerals or other materials to produce lithium materials and byproducts converted from a sodium sulfate intermediate product
US-2024425381-A1 · Dec 26, 2024 · US
US2025137088A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2025137088-A1 |
| Application number | US-202218838720-A |
| Country | US |
| Kind code | A1 |
| Filing date | Nov 9, 2022 |
| Priority date | Feb 22, 2022 |
| Publication date | May 1, 2025 |
| Grant date | — |
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The invention provides a method for producing valuable metals from raw material containing the valuable metals containing Cu, Ni, and Co, the method including: a preparation step of preparing a raw material containing at least Li, Al, and the valuable metals; a reductive melting step; and a slag separation step of separating slag from the reduced product to recover an alloy, wherein in any one or both of the preparation step and the reductive melting step, a flux containing calcium (Ca) is added to the raw material, and in the reductive melting step, while cooling the furnace wall of the melting furnace by the cooling means, the thickness of the slag layer is adjusted so that the temperature of the interface between a layer of the alloy and a layer of the slag is higher than the temperature of the refractory surface of the furnace wall in the melting furnace.
Opening claim text (preview).
1 . A method for producing valuable metals from a raw material containing the valuable metals containing copper (Cu), nickel (Ni), and cobalt (Co), the method comprising: a preparation step of preparing a raw material containing at least lithium (Li), aluminum (Al), and the valuable metal; a reductive melting step of subjecting the raw material to a reductive melting treatment using a melting furnace provided with a cooling means for cooling a furnace wall from an outside to obtain a reduced product containing an alloy containing the valuable metals and slag; and a slag separation step of separating slag from the reduced product to recover an alloy, wherein in any one or both of the preparation step and the reductive melting step, a flux containing calcium (Ca) is added to the raw material, and in the reductive melting step, while cooling the furnace wall of the melting furnace by the cooling means, thickness of the slag layer is adjusted so that the temperature of the interface between a layer of the alloy and a layer of the slag is higher than the temperature of the refractory surface of the furnace wall in the melting furnace. 2 . The method for producing valuable metals according to claim 1 , wherein in the reductive melting step, the thickness of the slag layer is adjusted while confirming that the interface is a molten body by inserting a measuring rod into the interface between a layer of the alloy and a layer of the slag. 3 . The method for producing valuable metals according to claim 1 , wherein the raw material includes a waste lithium ion battery. 4 . The method for producing valuable metals according to claim 2 , wherein the raw material includes a waste lithium ion battery.
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