Smart absorbent articles with automated exudate detection

Patent metadata

Field	Value
Publication number	US-2025134729-A1
Application number	US-202418928677-A
Country	US
Kind code	A1
Filing date	Oct 28, 2024
Priority date	Oct 30, 2023
Publication date	May 1, 2025
Grant date	—

Abstract

An absorbent article for personal hygiene comprising: a topsheet; a backsheet, wherein the topsheet is liquid permeable and the backsheet is substantially liquid impermeable; an absorbent core positioned between said topsheet and backsheet; a first indicator for indicating the presence of exudates and being positioned on a garment-facing side of said backsheet such that said first indicator is sandwiched between said backsheet and an outer cover of said article; or wherein said first indicator is positioned on a body-facing side of said backsheet such that said backsheet and an outer cover are able to come into contact with one another; and wherein said first indicator comprises an electrically conductive material, wherein the first indicator comprises one or more first input capacitors, one or more first output capacitors and a plurality of conductive tracks forming an electrical connection between the input and output capacitors, preferably such that each first output capacitor is in galvanic contact with each said first input capacitor. Wherein a reusable or single-use second indicator is arranged to be capacitively coupled with at least the first input and output capacitors such that upon a voiding event an amount of exudate may be automatically determined by measuring a dissipation factor or attenuation of an input signal such as a voltage, said second indicator comprising one or more second input capacitors, one or more second output capacitors and a sensing circuitry, and wherein the backsheet is breathable and has a water vapour transmission rate (WVTR) of at least 3000 g/(m2·24 h), according to ASTM E96 A (Desiccant method); and/or wherein the outer cover (OC) is a nonwoven comprising synthetic fibers.

First claim

1 . An absorbent article ( 1 ) for personal hygiene comprising:
a topsheet (TS); a backsheet (BS), wherein the topsheet is liquid permeable and the backsheet is substantially liquid impermeable; an absorbent core ( 2 ) positioned between said topsheet and backsheet, a first indicator ( 3 ) for indicating the presence of exudates and being positioned on a garment-facing side of said backsheet such that said first indicator is sandwiched between said backsheet (BS) and an outer cover (OC) of said article ( 1 ); or wherein said first indicator ( 3 ) is positioned on a body-facing side of said backsheet such that said backsheet and an outer cover (OC) are able to come into contact with one another; and wherein said first indicator ( 3 ) comprises an electrically conductive material, wherein the first indicator ( 3 ) comprises one or more first input capacitors ( 3 i ), one or more first output capacitors ( 3 ii ) and a plurality of conductive tracks ( 3 iii ) forming an electrical connection between the input and output capacitors, characterized in that a reusable or single-use second indicator ( 4 ) is arranged to be capacitively coupled with at least the first input and output capacitors such that upon a voiding event an amount of exudate may be automatically determined by measuring a dissipation factor or attenuation of an input signal, said second indicator ( 4 ) comprising one or more second input capacitors ( 4 i ), one or more second output capacitors ( 4 ii ) and a sensing circuitry (SC), and in that the backsheet (BS) is breathable and has a water vapour transmission rate (WVTR) of at least 3000 g/(m 2 0.24 h), according to the method described herein; and/or wherein the outer cover (OC) is a nonwoven comprising synthetic fibers.

2 . An absorbent article ( 1 ) according to claim 1 wherein the water vapour transmission rate (WVTR) is at least 3500 g/(m 2 ·24 h), according to the method herein.

3 . An absorbent article ( 1 ) according to claim 1 wherein the second indicator ( 4 ) is in the form of a re-usable sensor (S) adapted to be joined to the outer cover (OC) of the absorbent article by means of a releasable coupling.

4 . An absorbent article according to claim 1 , wherein the second indicator ( 4 ) is in electrical communication with a power source providing an alternating current and at least in data or signal communication with a processing unit.

5 . An absorbent article according to claim 1 wherein the conductive tracks undergo a change in one or more electric properties in response to a voiding event.

6 . An absorbent article according to claim 1 wherein the outer cover (OC) is a nonwoven comprising synthetic fibers and wherein said fibers comprise polyprolylene; and/or wherein the outer cover (OC) is a nonwoven having a basis weight of from 5 gsm to 25 gsm.

7 . An absorbent article according to claim 6 wherein the outer cover (OC) is a spunbond nonwoven or a laminate comprising one or more spunbond nonwoven layers.

8 . An absorbent article according to claim 1 wherein the first indicator ( 3 ) is printed with a conductive ink.

9 . An absorbent article according to claim 1 wherein a total surface area of the first indicator ( 3 ) is greater than a total surface area of the second indicator, wherein said surface area is taken about a plane corresponding to the backsheet (BS).

10 . An absorbent article according to claim 1 wherein the first and second indicators ( 3 , 4 ) have different shapes.

11 . An absorbent article according to claim 1 wherein the second indicator is coated and/or contained within a dielectric sleeve ( 6 ).

12 . A system for sensing exudates comprising:
an absorbent article according to claim 1 ; and an external sensing unit, wherein said external sensing unit comprises the second indicator ( 4 ); wherein said external sensing unit is releasably coupled with the absorbent article.

13 . A system according to claim 12 adapted to measure a dissipation factor or a signal attenuation between input and output signals corresponding to a power loss and/or voltage-drop caused by a change of resistance along one or more of the conductive tracks of the first indicator ( 3 ).

14 . A system according to claim 12 wherein the second indicator ( 4 ) of the external sensing unit is positioned at a distance in a thickness direction from the first indicator ( 3 ) and wherein said distance is less than 5 mm.

15 . A system according to claim 12 comprising a plurality of detection zones wherein each detection zone corresponds to a pair of consecutive tracks connecting respective first input and output capacitors and wherein at least one of the first input capacitors and at least one of the first output capacitors serve as a common electrode junction.

16 . An absorbent article ( 1 ) according to claim 1 wherein the water vapour transmission rate (WVTR) is from 5500 g/(m 2 ·24 h) to 8500 g/(m 2 ·24 h), according to the method herein.

17 . An absorbent article according to claim 8 wherein the conductive ink is a carbon based ink and/or a conductive polymer based ink.

18 . An absorbent article according to claim 9 wherein the total surface area of the first indicator ( 3 ) is from 4 to 10 times greater than the total surface area of the second indicator ( 4 ).

19 . An absorbent article according to claim 10 wherein the first indicator comprises a first shape and the second indicator comprises a second shape and wherein the second shape overlaps a portion of the first shape with portions of the first shape extending inboard and/or outboard of the second shape.

20 . A system according to claim 14 wherein said distance is from 0.5 mm to 3 mm.

Assignees

• Ontex Bv
• Ontex Group Nv

Inventors

• Hellmold Jens
• Pepermans Manu

Classifications

• G01N27/121

  for determining moisture content, e.g. humidity, of the fluid (moisture content of the tested material G01N27/048) · CPC title

• G01N27/225

  by using hygroscopic materials · CPC title

• A61F13/505

  with separable parts, e.g. combination of disposable and reusable parts (A61F13/20 {, A61F13/49003} take precedence) · CPC title

• A61F2013/424

  having an electronic device · CPC title

• A61F13/5148

  having an impervious inner layer and a cloth-like outer layer · CPC title