Power supply device

Patent metadata

Field	Value
Publication number	US-2025128614-A1
Application number	US-202418764737-A
Country	US
Kind code	A1
Filing date	Jul 5, 2024
Priority date	Oct 19, 2023
Publication date	Apr 24, 2025
Grant date	—

Abstract

The power supply device includes: a first battery module and a second battery module that can be charged by an external power source; a series circuit in which the first battery module and the second battery module are connected in series; a connection circuit that selectively forms a parallel circuit in which the first battery module and the second battery module are connected in parallel; a variable resistor provided in the connection circuit and interposed between the first battery module and the second battery module in the parallel circuit; and a control device that controls the resistance values of the opening and closing of the plurality of relays and the variable resistor. The control device is configured to be capable of performing a current adjustment process of continuously or stepwise lowering the resistance value of the variable resistor after the parallel circuit is formed by controlling the plurality of relays.

First claim

What is claimed is:

1 . A power supply device comprising:
a first battery module and a second battery module chargeable by an external power supply; a connection circuit including a plurality of relays and configured to selectively form a series circuit and a parallel circuit, the series circuit being a circuit in which the first battery module and the second battery module are connected in series, and the parallel circuit being a circuit in which the first battery module and the second battery module are connected in parallel; a variable resistor provided in the connection circuit and interposed between the first battery module and the second battery module in the parallel circuit; and a control device configured to control opening and closing of the relays and a resistance value of the variable resistor, wherein the control device is configured to execute a current adjustment process for reducing the resistance value of the variable resistor continuously or stepwise after controlling the relays to form the parallel circuit.

2 . The power supply device according to claim 1 , wherein the control device is configured to:
estimate or detect at least one of an open circuit voltage difference between the first battery module and the second battery module and a circulation current flowing between the first battery module and the second battery module; and determine the resistance value of the variable resistor based on at least one of the open circuit voltage difference and the circulation current.

3 . The power supply device according to claim 2 , wherein the control device is configured to determine the resistance value of the variable resistor to control a product of the open circuit voltage difference and the circulation current to be equal to or smaller than a predetermined threshold value.

4 . The power supply device according to claim 1 , wherein:
the connection circuit includes a bypass circuit configured to bypass the variable resistor via at least one of the relays; and the control device is configured to electrically open the bypass circuit during execution of the current adjustment process, and conduct the bypass circuit after completion of the current adjustment process.

5 . An electrified vehicle comprising:
a motor configured to drive a wheel; the power supply device according to claim 1 that is configured to supply electric power to the motor; and a charging inlet configured such that the external power supply is attachable to and detachable from the charging inlet, wherein the control device is configured to: when the power supply device supplies the electric power to the motor, control the connection circuit to form the series circuit to connect the first battery module and the second battery module in series to the motor; and when the power supply device is charged by the external power supply, control the connection circuit to form the parallel circuit to connect the first battery module and the second battery module in parallel to the charging inlet.

Assignees

• Toyota Motor Co Ltd

Inventors

• Tanaka Takayoshi

Classifications

• H02J7/50 Primary

  acting upon multiple batteries simultaneously or sequentially · CPC title

• H02J7/96

  in response to battery voltage · CPC title

• H02J7/94

  in response to battery current · CPC title

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title