Crosslinked structure, metal-trapping material including said crosslinked structure, method for recovering metal using said metal-trapping material, and method for manufacturing said crosslinked structure

Patent metadata

Field	Value
Publication number	US-2025128236-A1
Application number	US-202218693451-A
Country	US
Kind code	A1
Filing date	Sep 20, 2022
Priority date	Sep 21, 2021
Publication date	Apr 24, 2025
Grant date	—

Abstract

Provided is a water-insoluble crosslinked structure with an excellent metal-adsorbing effect. The crosslinked structure is formed by crosslinking a first linear polymer and a second linear polymer. The first linear polymer has a plurality of pendant groups represented by Formula (a). The second linear polymer has a plurality of pendant groups represented by Formula (a). Some of the plurality of pendant groups in the first linear polymer and some of the plurality of pendant groups in the second linear polymer are bonded to each other via a crosslinker. In the formula, ring Z represents a heterocycle containing a nitrogen atom as a heteroatom, R1 represents a single bond or an alkylene group having from 1 to 10 carbons, and Q+ represents a counter cation.

First claim

1 . A crosslinked structure formed by crosslinking a first linear polymer and a second linear polymer, the first linear polymer comprising a plurality of pendant groups represented by Formula (a), the second linear polymer comprising a plurality of pendant groups represented by Formula (a),
wherein the first linear polymer and the second linear polymer are crosslinked by bonding some of the plurality of pendant groups in the first linear polymer and some of the plurality of pendant groups in the second linear polymer to each other via a crosslinker:

where
ring Z represents a heterocycle comprising a nitrogen atom as a heteroatom,
R 1 represents a single bond or an alkylene group having from 1 to 10 carbons, and
Q + represents a counter cation.

2 . The crosslinked structure according to claim 1 , wherein among the plurality of pendant groups, a molar ratio of a group not bonded to another pendant group via a crosslinker to a group bonded to another pendant group via a crosslinker, the former/the latter, is from 100/0.5 to 100/20.

3 . The crosslinked structure according to claim 1 , wherein the crosslinker is an epoxy-based crosslinker.

4 . The crosslinked structure according to claim 1 , wherein the crosslinker is a metal-based crosslinker.

5 . The crosslinked structure according to claim 1 , wherein the linear polymer is cellulose or poly(vinyl alcohol).

6 . The crosslinked structure according to claim 1 , wherein the linear polymer comprising a plurality of pendant groups represented by Formula (a) is a modified cellulose with a total average degree of substitution of the pendant groups represented by Formula (a) of 0.1 to 3.0.

7 . The crosslinked structure according to claim 1 , wherein the linear polymer comprising a plurality of pendant groups represented by Formula (a) is a modified poly(vinyl alcohol) with a degree of substitution of the pendant groups represented by Formula (a) of 1 mol % or greater.

8 . A metal-trapping material comprising the crosslinked structure described in claim 1 .

9 . The metal-trapping material according to claim 8 , wherein the metal-trapping material is a trapping material for at least one metal selected from titanium, vanadium, manganese, iron, cobalt, nickel, copper, zinc, gallium, arsenic, selenium, cadmium, indium, lead, bismuth, ruthenium, rhodium, iridium, palladium, platinum, silver, and gold.

10 . A method for recovering a metal, the method comprising adsorbing a metal dissolved in an aqueous solution on the metal-trapping material described in claim 8 to recover the metal.

11 . A method for manufacturing the crosslinked structure described in claim 1 , the method comprising:
[1] reacting a linear polymer (I) comprising a plurality of hydroxyl groups with a compound represented by Formula (2):

where
ring Z represents a heterocycle comprising a nitrogen atom as a heteroatom,
R 1 represents a single bond or an alkylene group having from 1 to 10 carbons, and
R 0 represents a monovalent hydrocarbon group or a monovalent heterocyclic group,

to produce a modified polymer (II) in which two or more hydroxyl groups in the linear polymer (I) are replaced by groups represented by Formula (b):

where
ring Z, R 0 , and R 1 are the same as described above;

[2] deprotecting an imino group in the modified polymer (II) to produce a modified polymer (III) in which two or more hydroxyl groups in the linear polymer (I) are replaced by groups represented by Formula (c):

where
ring Z and R 1 are the same as described above; and

[3] reacting the modified polymer (III) with a base and a crosslinker in the presence of a sulfur compound.

12 . The crosslinked structure according to claim 1 , wherein each of the plurality of pendant groups represented by Formula (a) is a pendant group represented by Formula (a-1) or a pendant group represented by Formula (a-2):

where
R 1 is a single bond or an alkylene group having from 1 to 10 carbons, and
Q + represents a counter cation.

13 . The crosslinked structure according to claim 1 , wherein each of the plurality of pendant groups represented by Formula (a) is a pendant group represented by Formula (a-1′) or a pendant group represented by Formula (a-2′):

where
Q + represents a counter cation.

14 . The crosslinked structure according to claim 1 , wherein the crosslinker is at least one crosslinker selected from the group consisting of an epoxy-based crosslinker, an acrylic-based crosslinker, a vinyl ether-based crosslinker, an amino-based crosslinker, and a metal-based crosslinker.

15 . The crosslinked structure according to claim 1 , wherein the linear polymer is a linear polymer having a plurality of hydroxyl groups with two or more of the hydroxyl groups replaced by pendant groups represented by Formula (a).

16 . The crosslinked structure according to claim 1 , wherein the crosslinked structure has an adsorption capacity of 0.2 mol/kg or greater for a toxic metal ion selected from the group consisting of an arsenic ion, a cadmium ion, and a lead ion.

17 . The crosslinked structure according to claim 1 , wherein the crosslinked structure has an adsorption capacity of 1 mol/kg or greater for at least one metal ion selected from the group consisting of a titanium ion, a vanadium ion, a manganese ion, an iron ion, a cobalt ion, a nickel ion, a copper ion, a zinc ion, a gallium ion, an arsenic ion, a cadmium ion, an indium ion, a lead ion, a bismuth ion, a ruthenium ion, a rhodium ion, an iridium ion, a palladium ion, a platinum ion, a silver ion, and a gold ion.

18 . The crosslinked structure according to claim 1 , wherein the crosslinked structure has an adsorption capacity of 1.6 mol/kg or less for an alkali metal ion.

19 . The crosslinked structure according to claim 1 , wherein the crosslinked structure has an adsorption capacity of 1.6 mol/kg or less for an alkaline earth metal ion.

20 . The crosslinked structure according to claim 1 , wherein the crosslinked structure has an adsorption capacity of 2.0 mol/kg or less for a base metal ion selected from the group consisting of an iron ion, an aluminum ion, and a manganese ion.

Assignees

• Univ Nat Corp Kanazawa
• Daicel Corp

Inventors

• Maeda Katsuhiro
• Nishimura Tatsuya
• Taniguchi Tsuyoshi
• Das Sandip
• Fukuda Mayu
• Hasegawa Hiroshi
• Mashio Asami
• Wong Kuo Hong
• Nakakubo Keisuke
• Biswas Foni Bushon
• Arai Takashi
• Endo Masaru

Classifications

• B01J20/24

  Naturally occurring macromolecular compounds, e.g. humic acids or their derivatives · CPC title

• C22B61/00

  Obtaining metals not elsewhere provided for in this subclass (iron C21) · CPC title

• C22B47/00

  Obtaining manganese · CPC title

• C22B34/22

  Obtaining vanadium · CPC title

• C22B30/06

  Obtaining bismuth · CPC title