Flame arresting in electrochemical energy storage modules

Patent metadata

Field	Value
Publication number	US-2025112327-A1
Application number	US-202418904966-A
Country	US
Kind code	A1
Filing date	Oct 2, 2024
Priority date	Oct 2, 2023
Publication date	Apr 3, 2025
Grant date	—

Abstract

According to one aspect, a method of flame arresting in an electrochemical energy storage module may include receiving one or more signals indicative of operation of a plurality of electrochemical cells; based on the one or more signals, determining an operating state of the plurality of electrochemical cells; and, according to a predetermined relationship between the operating state of the plurality of electrochemical cells and a flame risk in a shared vent in fluid communication with the plurality of electrochemical cells, controlling power to at least one fan to control movement of gas along the shared vent and toward an outlet region in fluid communication with the shared vent.

First claim

What is claimed is:

1 . A method of flame arresting in an electrochemical energy storage module, the method comprising:
receiving one or more signals indicative of operation of a plurality of electrochemical cells; based on the one or more signals, determining an operating state of the plurality of electrochemical cells; and according to a predetermined relationship between the operating state of the plurality of electrochemical cells and a flame risk in a shared vent in fluid communication with the plurality of electrochemical cells, controlling power to at least one fan to control movement of gas along the shared vent and toward an outlet region in fluid communication with the shared vent.

2 . The method of claim 1 , wherein the one or more signals indicative of operation of the plurality of electrochemical cells include at least one voltage and at least one current associated with operation of the plurality of electrochemical cells.

3 . The method of claim 2 , wherein the one or more signals indicative of operation of the plurality of electrochemical cells include voltage and current of the electrochemical energy storage module.

4 . The method of claim 2 , wherein the one or more signals indicative of operation of the plurality of electrochemical cells include respective voltage and respective current from each one of the plurality of electrochemical cells.

5 . The method of claim 1 , wherein controlling power to the at least one fan includes sending higher power to the at least one fan when the operating state of the plurality of electrochemical cells corresponds to a charging mode than when the operating state of the plurality of electrochemical cells corresponds to a discharge mode.

6 . The method of claim 5 , wherein controlling power to the at least one fan includes sending higher power to the at least one fan when the operating state of the plurality of electrochemical cells corresponds to an idle mode than when the operating state of the plurality of electrochemical cells corresponds to the discharge mode.

7 . The method of claim 5 , wherein controlling power to the at least one fan includes interrupting power to the at least one fan when the operating state of the plurality of electrochemical cells corresponds to discharge.

8 . The method of claim 1 , wherein controlling power to the at least one fan includes selectively interrupting power to the at least one fan such that the at least one fan is controlled between an on state and an off state.

9 . The method of claim 1 , wherein controlling power to the at least one fan includes selectively changing speed of the fan between non-zero speeds.

10 . The method of claim 1 , wherein controlling power to the at least one fan includes maintaining Reynolds number less than about 200 as the gas flows along the shared vent to the outlet region.

11 . The method of claim 1 , further comprising receiving one or more hydrogen signals indicative of hydrogen concentration at one or more positions within the shared duct, wherein controlling power to the at least one fan is further based on the one or more hydrogen signals.

12 . The method of claim 1 , further comprising receiving one or more event signal indicative of rapid pressure increase associated an ignition event in the shared vent and/or in at least one of the plurality of electrochemical cells, wherein controlling power to the at least one fan is further based on the one or more event signals.

13 . The method of claim 12 , wherein controlling power to the at least one fan includes increasing power to the at least one fan in response to the one or more event signals indicating rapid pressure increase associated with the ignition event.

14 . The method of claim 12 , wherein the event signal is received from a pressure sensor disposed in the shared vent.

15 . The method of claim 12 , wherein the event signal is received from a temperature sensor disposed in the shared vent.

16 . The method of claim 12 , wherein the event signal is received from a microphone arranged to detect vibration of the shared vent.

17 . A manifold for flame arresting in an electrochemical energy storage module, the manifold comprising:
ducting defining an inlet region, an outlet region, and a shared vent therebetween, the shared vent defining a flow path including at least one linear section and at least one nonlinear section, the ducting connectable in fluid communication with a respective headspace of each one of a plurality of electrochemical cells; and a baffle disposed along the at least one nonlinear section of the flow path defined by the shared vent, the baffle defining a plurality of channels following laminar flow lines along the at least one nonlinear section of the flow path.

18 . The manifold of claim 17 , wherein the baffle and the ducting are each formed of a polymeric material.

Assignees

• Form Energy Inc

Inventors

• Ocampo Jaime Andres
• Milshtein Jarrod David
• Friesen Grant Harrison
• Nansel Alli

Classifications

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/425

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M2200/10

  Temperature sensitive devices · CPC title