Electrode assembly and preparation method therefor, secondary battery, and power consuming device

Patent metadata

Field	Value
Publication number	US-2025105365-A1
Application number	US-202418973109-A
Country	US
Kind code	A1
Filing date	Dec 9, 2024
Priority date	Nov 11, 2022
Publication date	Mar 27, 2025
Grant date	—

Abstract

The present application provides an electrode assembly and a preparation method therefor, a secondary battery, and a power consuming device. A reserved space is formed between at least one surface of a separator and a corresponding electrode plate, and a spacing D of the reserved space tends to increase in a preset direction of the electrode plate from either edge of the separator to a middle of the separator, so that the reserved space is of a structure with a large middle and two small ends. In this way, during cycle of charging and discharging, when the electrode plate expands at a middle part more than at two edges thereof in its own width direction, the electrode plate is better accommodated in the reserved space.

First claim

What is claimed is:

1 . An electrode assembly, comprising:
a plurality of electrode plates that are sequentially stacked; a separator arranged between every two adjacent electrode plates, wherein between the two adjacent electrode plates, a reserved gap is formed between the separator and at least one of the electrode plates, and a spacing of the reserved gap is denoted as D; and in a preset direction (S) of the electrode plate, the spacing D tends to increase from either edge of the separator to a middle of the separator, wherein when the electrode assembly is of a wound structure, the preset direction (S) is a width direction of the electrode plate; or when the electrode assembly is of a stacked structure, the preset direction (S) is the width direction or a length direction of the electrode plate.

2 . The electrode assembly according to claim 1 , wherein a surface of the separator that faces the reserved gap is defined as a mating surface, and a middle area of the mating surface in the preset direction (S) is recessed away from the corresponding electrode plate.

3 . The electrode assembly according to claim 2 , wherein in the preset direction (S), the mating surface comprises a first flat surface section and two first curved surface sections connected to two sides of the first flat surface section; and from one side of the first curved surface section close to the first flat surface section to the other side of the first curved surface section away from the first flat surface section, the first curved surface section is recessed in an arc shape toward the corresponding electrode plate.

4 . The electrode assembly according to claim 3 , wherein a projection of the first curved surface section in a plane formed by a thickness direction (T) of the electrode plate and the preset direction (S) is a first contour line, and a coordinate system is constructed with an end of the first contour line close to the first flat surface section as an origin, a direction parallel to the preset direction (S) as an X-axis, and a direction parallel to the thickness direction (T) of the electrode plate as a Y-axis; and
the first contour line satisfies the following functional relationship: F(X)=AX 3 +BX 2 +CX, A=d0×(4.5+13.5a−13.5×b)/M1 3 , B=d0×(−4.5−22.5a−18×b)/M1 2 , C=d0×(1+9a+31.5b)/M1, wherein F(x) is a value of the first contour line on the Y-axis, X is a value of the first contour line on the X-axis, do is a value of an end of the first contour line away from the first flat surface section on the Y-axis, M1 is a value of the end of the first contour line away from the first flat surface section on the X-axis, a and b are both correction coefficients, and 0<a<b<1.

5 . The electrode assembly according to claim 3 , wherein in the preset direction (S), the mating surface has an overall width denoted as L1, the first curved surface section has a width denoted as M1, and M1 and L1 satisfy the following condition: ⅙<M1/L1<½.

6 . The electrode assembly according to claim 1 , wherein the separator comprises a substrate and coatings arranged on two opposite side surfaces of the substrate, and the reserved gap is formed between at least one of the coatings and the corresponding electrode plate.

7 . The electrode assembly according to claim 6 , wherein the coating has a thickness denoted as h 1 , and in the preset direction (S), the thickness h 1 increases from a middle of the coating to either edge of the coating.

8 . The electrode assembly according to claim 1 , wherein one of the two adjacent electrode plates is a negative electrode plate, and the reserved gap is formed between the separator and the negative electrode plate.

9 . The electrode assembly according to claim 1 , wherein a surface of the electrode plate that is configured to form the reserved gap is defined as an optimized surface, and a middle area of the optimized surface in the preset direction (S) is recessed away from the corresponding separator.

10 . The electrode assembly according to claim 9 , wherein in the preset direction (S), the optimized surface comprises a second flat surface section and two second curved surface sections connected to two sides of the second flat surface section, and from one side of the second curved surface section close to the second flat surface section to the other side of the second curved surface section away from the second flat surface section, the second curved surface section is recessed in an arc shape away from the corresponding separator.

11 . The electrode assembly according to claim 10 , wherein a projection of the second curved surface section in the plane formed by the thickness direction (T) of the electrode plate and the preset direction (S) is a second contour line, and a coordinate system is constructed with an end of the second contour line close to the second flat surface section as an origin, a direction parallel to the preset direction (S) as an X-axis, and a direction parallel to the thickness direction (T) of the electrode plate as a Y-axis; and
the second contour line satisfies the following functional relationship: F(X)=AX 3 +BX 2 +CX, A=d0×(4.5+13.5a−13.5×b)/M1 3 , B=d0×(−4.5−22.5a−18×b)/M1 2 , C=d0×(1+9a+31.5b)/M1, wherein F(x) is a value of the second contour line on the Y-axis, X is a value of the second contour line on the X-axis, do is a value of an end of the second contour line away from the second flat surface section on the Y-axis, M1 is a value of the end of the second contour line away from the second flat surface section on the X-axis, a and b are both correction coefficients, and 0<a<b<1.

12 . The electrode assembly according to claim 10 , wherein in the preset direction (S), the optimized surface has an overall width denoted as L2, the second curved surface section has a width denoted as M1, and M1 and L2 satisfy the following condition: ⅙<M1/L2<½.

13 . The electrode assembly according to claim 1 , wherein the electrode plate comprises a current collector and active layers arranged on two opposite side surfaces of the current collector, and the reserved gap is formed between at least one of the active layers and the corresponding separator.

14 . The electrode assembly according to claim 13 , wherein the active layer has a thickness denoted as h 2 , and in the preset direction (S), the thickness h 2 increases from a middle of the active layer to either edge of the active layer.

15 . A secondary battery, comprising an electrode assembly according to claim 1 .

16 . A power consuming device, comprising a secondary battery according to claim 15 .

17 . A method for preparing an electrode assembly, which is used to prepare an electrode assembly according to claim 1 , comprising the following steps:
coating the active layers on the current collector by using a first die to obtain the electrode plate; coating the coatings on the substrate by using a second die to obtain the separator, wherein a middle part of a coating surface of the first die and/or the second die in a width direction (N) of the coating surface protrudes in an arc shape; and stacking the electrode plate and the separator and performing a stacking or winding operation.

18 . The method for preparing an electrode assembly according to claim 17 , wherein in the width direction (N) of the coating surface, the coating surface of the first die and/or the second die comprises a third flat surface section and two third curved surface sections connected to two sides of the third flat surface section, a projection of the third curved surface section in a plane per

Assignees

• Contemporary Amperex Technology Hong Kong Ltd

Inventors

• Deng Yaqian
• Chen Ning
• Shi Dongyang
• Cheng Zhipeng
• Wang Yuzhen
• Jin Haizu
• Li Baiqing

Classifications

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M50/489

  Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties · CPC title

• H01M50/46

  Separators, membranes or diaphragms characterised by their combination with electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title