Multilayer ceramic capacitor and method of preparing the same

Patent metadata

Field	Value
Publication number	US-2025104914-A1
Application number	US-202418584652-A
Country	US
Kind code	A1
Filing date	Feb 22, 2024
Priority date	Sep 27, 2023
Publication date	Mar 27, 2025
Grant date	—

Abstract

A multilayer ceramic capacitor includes: a capacitor body that includes a dielectric layer and an internal electrode layer; and an external electrode that is disposed outside the capacitor body. The internal electrode layer includes nickel (Ni) and cerium (Ce), and along a thickness direction of the internal electrode layer, the internal electrode layer comprises an upper portion, a middle portion, and a lower portion, the middle portion is referred to as a central region, and at least one of the upper portion and the lower portion having an interface between the internal electrode layer and the dielectric layer is referred to as an interface region, both the central region and the interface region of the internal electrode layer include the cerium (Ce), and the interface region includes the cerium (Ce) in a content higher than a content of cerium (Ce) in the central region.

First claim

What is claimed is:

1 . A multilayer ceramic capacitor, comprising:
a capacitor body that includes a dielectric layer and an internal electrode layer; and an external electrode that is disposed outside the capacitor body, wherein the internal electrode layer includes nickel (Ni) and cerium (Ce), and along a thickness direction of the internal electrode layer, the internal electrode layer comprises an upper portion, a middle portion, and a lower portion, the middle portion is referred to as a central region, and at least one of the upper portion and the lower portion having an interface between the internal electrode layer and the dielectric layer is referred to as an interface region, both the central region and the interface region of the internal electrode layer include the cerium (Ce), and the interface region includes the cerium (Ce) in a content higher than a content of cerium (Ce) in the central region.

2 . The multilayer ceramic capacitor of claim 1 , wherein the interface region of the internal electrode layer includes the cerium (Ce) in a content that is 1.5 to 3 times higher than the content of cerium (Ce) in the central region of the internal electrode layer.

3 . The multilayer ceramic capacitor of claim 1 , wherein the internal electrode layer includes the cerium (Ce) in an amount of 0.01 parts by weight to parts by weight based on 100 parts by weight of the nickel (Ni).

4 . The multilayer ceramic capacitor of claim 1 , wherein the internal electrode layer further includes copper (Cu), silver (Ag), palladium (Pd), gold (Au), an alloy thereof, or a combination thereof.

5 . The multilayer ceramic capacitor of claim 1 , wherein the dielectric layer includes (i) a barium titanate-based main ingredient including barium (Ba) and titanium (Ti), and (ii) cerium (Ce).

6 . The multilayer ceramic capacitor of claim 5 , wherein along a thickness direction of the dielectric layer, the dielectric layer comprises an upper portion, a middle portion, and a lower portion, the middle portion is referred to as a central region, and at least one of the upper portion and the lower portion having an interface between the dielectric layer and the internal electrode layer is referred to as an interface region, the interface region of the dielectric layer includes the cerium (Ce).

7 . The multilayer ceramic capacitor of claim 6 , wherein the interface region of the dielectric layer includes the cerium (Ce) in an amount of 0.05 parts by mole to 1 parts by mole based on 100 parts by mole of the barium (Ba) within the interface region of the dielectric layer.

8 . The multilayer ceramic capacitor of claim 7 , wherein the interface region of the dielectric layer comprises a region from the interface between the dielectric layer and the internal electrode layer to a depth of 10 nm to 100 nm, and the region includes the cerium (Ce) in an amount of 0.05 parts by mole to 1 parts by mole based on 100 parts by mole of the barium (Ba).

9 . The multilayer ceramic capacitor of claim 6 , wherein the interface region of the dielectric layer includes a plurality of dielectric grains, at least one of the plurality of dielectric grains has a structure including a core and a shell surrounding at least a portion of the core, and the shell includes the cerium (Ce).

10 . The multilayer ceramic capacitor of claim 9 , wherein a size D50 of the plurality of dielectric grains is 50 nm to 250 nm.

11 . The multilayer ceramic capacitor of claim 5 , wherein the cerium (Ce) included in the dielectric layer is derived from cerium oxide (CeO 2 ) used in forming the internal electrode layer and is an ingredient diffusing into the dielectric layer after sintering.

12 . A method of manufacturing a multilayer ceramic capacitor, comprising:
preparing a conductive paste by mixing a raw material including nickel (Ni) and cerium oxide (CeO 2 ); manufacturing a dielectric green sheet using a dielectric slurry and printing the conductive paste on a surface of the dielectric green sheet to form a conductive paste layer; manufacturing a dielectric green sheet stacking body by stacking the dielectric green sheet on which the conductive paste layer is formed; manufacturing a capacitor body including a dielectric layer and an internal electrode layer by sintering the dielectric green sheet stacking body; and forming an external electrode on one surface of the capacitor body, wherein the internal electrode layer includes nickel (Ni) and cerium (Ce), and along a thickness direction of the internal electrode layer, the internal electrode layer comprises an upper portion, a middle portion, and a lower portion, the middle portion is referred to as a central region, and at least one of the upper portion and the lower portion having an interface between the internal electrode layer and the dielectric layer is referred to as an interface region, both the central region and the interface region of the internal electrode layer include the cerium (Ce), and the first interface region includes the cerium (Ce) in a content higher than a content of cerium (Ce) in the first central region.

13 . The method of claim 12 , wherein the cerium oxide (CeO 2 ) is mixed in an amount of 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of the nickel (Ni).

14 . The method of claim 12 , wherein the raw material further includes copper (Cu), silver (Ag), palladium (Pd), gold (Au), an alloy thereof, or a combination thereof.

15 . The method of claim 12 , wherein the dielectric slurry is prepared by mixing a barium titanate-based main ingredient powder and an accessory ingredient powder.

16 . The method of claim 12 , wherein the sintering is performed at a temperature of 1000° C. to 1400° C.

17 . The method of claim 16 , wherein the sintering is performed in a reducing atmosphere.

18 . The method of claim 16 , wherein the sintering is performed in an atmosphere having an oxygen partial pressure of 1.0×10 −14 MPa to 1.0×10 −10 MPa.

19 . The method of claim 12 , wherein the dielectric layer includes cerium (Ce) that is obtained from cerium oxide (CeO 2 ) used in forming the internal electrode layer and that diffused into the dielectric layer after the sintering.

20 . The method of claim 15 , wherein the accessory ingredient powder including manganese (Mn), chromium (Cr), silicon (Si), aluminum (AI), magnesium (Mg), tin (Sn), antimony (Sb), germanium (Ge), gallium (Ga), indium (In), barium (Ba), lanthanum (La), yttrium (Y), actinium (Ac), praseodymium (Pr), neodium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu), hafnium (Hf), vanadium (V), or a combination thereof.

Assignees

• Samsung Electro Mech

Inventors

• Kim Nayoung
• Hwang Hyunjun
• Jang Changsoo
• Jeong Munseong
• Jang Won Seok
• Kim Jungmin

Classifications

• H01G13/00

  Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00 · CPC title

• C04B35/468

  based on barium titanates · CPC title

• H01G4/0085 Primary

  Fried electrodes · CPC title

• H01G4/30

  Stacked capacitors (H01G4/33 takes precedence) · CPC title

• H01G4/012

  Form of non-self-supporting electrodes · CPC title