Titanium Porous Body, and Method for Producing Titanium Porous Body

Patent metadata

Field	Value
Publication number	US-2025100048-A1
Application number	US-202218730840-A
Country	US
Kind code	A1
Filing date	Dec 27, 2022
Priority date	Jan 31, 2022
Publication date	Mar 27, 2025
Grant date	—

Abstract

The titanium porous body according to the present invention is in a form of a sheet, and has a titanium content of 97% by mass or more, an oxygen content of 0.9% by mass or more and 2.0% by mass or less, and a carbon content of 0.01% by mass or more and 0.06% by mass or less, and has a thickness of 0.3 mm or less, a porosity of 35% or more and 45% or less, an irreversible deformation amount after being pressurized at 65 MPa of 5.0% or less, and a bending strain at break of 0.005 or more.

First claim

1 . A titanium porous body in a form of a sheet, wherein:
the titanium porous body has a titanium content of 97% by mass or more, an oxygen content of 0.9% by mass or more and 2.0% by mass or less, and a carbon content of 0.01% by mass or more and 0.06% by mass or less; and, the titanium porous body has: a thickness of 0.3 mm or less; a porosity of 35% or more and 45% or less; an irreversible deformation amount after being pressurized at 65 MPa of 5.0% or less, and a bending strain at break of 0.005 or more.

2 . The titanium porous body according to claim 1 , wherein the titanium porous body has a nitrogen content of 0.01% by mass or more and 0.10% by mass or less.

3 . The titanium porous body according to claim 1 , wherein the thickness is 0.04 mm or more and 0.3 mm or less.

4 . The titanium porous body according to claim 1 , wherein the irreversible deformation amount after being pressurized at 65 MPa is 3.0% or less.

5 . The titanium porous body according to claim 1 , wherein the oxygen content is 1.3% by mass or more and 2.0% by mass or less.

6 . The titanium porous body according to claim 1 , wherein the bending strain at break is 0.007 or more.

7 . A method for producing a titanium porous body in a form of a sheet, the method comprising:
a drying step of drying a paste containing titanium powder, an organic binder, and an organic solvent but not containing water or a foaming agent on a resin substrate to obtain a molded body in a form of a sheet; a preheating step of heating the molded body in an oxygen-containing atmosphere at a temperature of more than 350° C. and less than 450° C. for a period of time of 3 hours or more and 12 hours or less to volatilize organic substances in the molded body; and a sintering step of heating the molded body after the preheating step to sinter the titanium powder in the molded body.

8 . The method for producing a titanium porous body according to claim 7 , wherein the method uses as the titanium powder a pulverized powder having an average particle size D50 of 10 μm or more and 20 μm or less.

9 . The method for producing a titanium porous body according to claim 7 , wherein the titanium powder has a titanium content of 99% by mass or more and an oxygen content of 0.7% by mass or less.

10 . The method for producing a titanium porous body according to claim 7 , wherein in the sintering step, the molded body is heated at a temperature of 700° C. or more and 850° C. or less for a period of time of 1 hour or more and 4 hours or less.

Assignees

• Toho Titanium Co Ltd

Inventors

• Inoue Yosuke

Classifications

• B01D2325/24

  Mechanical properties, e.g. strength · CPC title

• B01D71/024

  Oxides · CPC title

• B01D2325/04

  Characteristic thickness · CPC title

• B01D69/02

  characterised by their properties · CPC title

• B01D2325/02

  Details relating to pores or porosity of the membranes · CPC title