Carbon-negative metallurgical products

Patent metadata

Field	Value
Publication number	US-2025084495-A1
Application number	US-202418913819-A
Country	US
Kind code	A1
Filing date	Oct 11, 2024
Priority date	Feb 18, 2021
Publication date	Mar 13, 2025
Grant date	—

Abstract

Some variations provide a carbon-negative carbon product that is characterized by a carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product, wherein the carbon-negative carbon product contains at least about 50 wt % carbon. In some embodiments, the carbon intensity is less than −500 kg CO 2 e per metric ton of the carbon-negative carbon product. Other variations provide a carbon-negative metal product (e.g., a steel product) that is characterized by a carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative metal product, wherein the metal product contains from 50 wt % to 100 wt % of one or more metals and optionally one or more alloying elements. In some embodiments, the carbon-negative metal product is characterized by a carbon intensity less than −200 kg CO 2 e per metric ton of the carbon-negative metal product. The carbon-negative metal product can contain a wide variety of metals.

First claim

1 . A carbon-negative metal product that is characterized by a carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative metal product, wherein the carbon-negative metal product contains from about 50 wt % to about 100 wt % of one or more metals and optionally one or more alloying elements.

2 . The carbon-negative metal product of claim 1 , wherein the carbon intensity is less than about −100 kg CO 2 e, −200 kg CO 2 e, −300 kg CO 2 e, or −400 kg CO 2 e per metric ton of the carbon-negative metal product.

3 .- 6 . (canceled)

6 . The carbon-negative metal product of claim 1 , wherein the one or more metals are selected from iron, copper, nickel, magnesium, manganese, aluminum, tin, zinc, cobalt, chromium, tungsten, molybdenum, titanium, gold, silver, lead, silicon, lithium, boron, zirconium, vanadium, platinum, palladium, rhodium, gallium, germanium, indium, bismuth or combinations thereof.

7 . The carbon-negative metal product of claim 1 , wherein the carbon-negative metal product contains at least about 60 wt % or 90 wt % of the one or more metals.

8 . (canceled)

9 . The carbon-negative metal product of claim 1 , wherein the carbon-negative metal product contains from about 1 wt % to about 10 wt % of the one or more alloying elements.

10 . The carbon-negative metal product of claim 1 , wherein the one or more alloying elements are selected from Al, Bi, B, C, Ce, Cr, Cu, Fe, H, Mg, Mn, Mo, N, Nb, Ni, P, Pb, Si, Sn, S, Ta, Ti, W, V, Zr, Zn, or combinations thereof.

11 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include carbon.

12 . The carbon-negative metal product of claim 11 , wherein the carbon is present at an equilibrium concentration, calculated at 25° C. and 1 bar, within the one or more metals.

13 . The carbon-negative metal product of claim 11 , wherein the carbon is present at a non-equilibrium concentration, calculated at 25° C. and 1 bar, within the one or more metals.

14 . The carbon-negative metal product of claim 11 , wherein the carbon is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

15 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include hydrogen.

16 . The carbon-negative metal product of claim 15 , wherein the hydrogen is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

17 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include nitrogen.

18 . The carbon-negative metal product of claim 17 , wherein the nitrogen is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

19 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include oxygen.

20 . The carbon-negative metal product of claim 19 , wherein the oxygen is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

21 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include sulfur.

22 . The carbon-negative metal product of claim 21 , wherein the sulfur is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

23 . The carbon-negative metal product of claim 10 , wherein the one or more alloying elements include phosphorus.

24 . The carbon-negative metal product of claim 23 , wherein the phosphorus is derived from a carbon-negative carbon product that is characterized by a carbon-product carbon intensity less than 0 kg CO 2 e per metric ton of the carbon-negative carbon product.

25 . The carbon-negative metal product of claim 1 , wherein the carbon-negative metal product is in a form selected from powder, pellets, sheets, rods, bars, wires, coils, pipes, plates, walls, tanks, cast structures, engineered structures, electromagnets, permanent magnets, or combinations thereof.

26 .- 40 . (canceled)

Assignees

• Carbon Tech Holdings Llc

Inventors

• Mennell James A
• Daugaard Daren
• Slack Dustin

Classifications

• C21C5/00

  Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel {or stainless steel} · CPC title

• C22C38/00 Primary

  Ferrous alloys, e.g. steel alloys (cast-iron alloys C22C37/00) · CPC title

• C22B1/2406

  pelletizing · CPC title

• C22B1/244

  organic · CPC title

• C10L2290/20

  Coating of a fuel as a whole or of a fuel component · CPC title