Battery cell, battery module, and method of preparing the battery cell

Patent metadata

Field	Value
Publication number	US-2025070414-A1
Application number	US-202318726783-A
Country	US
Kind code	A1
Filing date	Feb 28, 2023
Priority date	Mar 2, 2022
Publication date	Feb 27, 2025
Grant date	—

Abstract

A battery cell with improved battery durability and battery lifetime, a method of preparing the battery cell, and a battery module including the battery cell are provided. The battery cell includes a cell case having an accommodation space; an electrode assembly which is accommodated in the accommodation space and includes a plurality of electrodes, an electrode tab formed on at least one side of each of the plurality of electrodes, and a separator disposed between the plurality of electrodes; a gel electrolyte which contains a first molarity of a first lithium salt and is accommodated in the accommodation space while surrounding the electrode tab; and a liquid electrolyte which contains a second molarity, which is lower than the first molarity, of a second lithium salt and is accommodated between the plurality of electrodes.

First claim

1 . A battery cell comprising:
a cell case having an accommodation space; an electrode assembly which is in the accommodation space and includes a plurality of electrodes, an electrode tab formed on at least one side of each of the plurality of electrodes, and a separator between the plurality of electrodes; a gel electrolyte which contains a first molarity of a first lithium salt and is in the accommodation space while surrounding the electrode tab; and a liquid electrolyte which contains a second molarity, which is lower than the first molarity, of a second lithium salt and is between the plurality of electrodes.

2 . The battery cell of claim 1 , wherein the battery cell further comprises a passivation layer which is formed at an interface between the electrode tab and the gel electrolyte by combining the first lithium salt and cations of the electrode tab.

3 . The battery cell of claim 2 , wherein the passivation layer comprises at least one selected from AlF 3 and LiF.

4 . The battery cell of claim 1 , wherein the first lithium salt and the second lithium salt are the same as or different from each other.

5 . The battery cell of claim 1 , wherein the first lithium salt comprises at least one selected from LiPF 6 (lithium hexafluorophosphate) and LiBF 4 (lithium tetrafluoroborate), and the second lithium salt comprises at least one selected from LiPF 6 , LiFSI (lithium bis(fluorosulfonyl)imide), LiTFSI (lithium bis(trifluoromethanesulfonyl)imide), and LiBOB (lithium bis(oxalato)borate).

6 . The battery cell of claim 5 , wherein the second lithium salt comprises LiPF 6 and at least one selected from LiFSI (lithium bis(fluorosulfonyl)imide), LiTFSI (lithium bis(trifluoromethanesulfonyl)imide), and LiBOB (lithium bis(oxalato)borate).

7 . The battery cell of claim 1 , wherein the second molarity of the second lithium salt is lower than the first molarity of the first lithium salt by 0.1 M or more.

8 . The battery cell of claim 1 , wherein the first molarity of the first lithium salt is in a range of 0.6 M to 5.0 M, and
the second molarity of the second lithium salt is in a range of 0.5 M to 2.0 M.

9 . The battery cell of claim 1 , wherein a ratio of the second molarity of the second lithium salt to the first molarity of the first lithium salt is in a range of 1:1.3 to 1:5.

10 . The battery cell of claim 1 , wherein the gel electrolyte and the liquid electrolyte are in contact with each other such that the first lithium salt contained in the gel electrolyte is movable into the liquid electrolyte through an interface between the gel electrolyte and the liquid electrolyte.

11 . The battery cell of claim 1 , wherein the gel electrolyte is disposed only on one side of the electrode assembly, on which the electrode tab is formed, in the accommodation space such that movement and deformation of the electrode tab in the battery cell by an external impact are prevented.

12 . The battery cell of claim 11 , wherein the liquid electrolyte surrounds another side of the electrode assembly on which the gel electrolyte is not disposed.

13 . A battery module comprising at least one battery cell of claim 1 .

14 . A method of preparing a battery cell, the method comprising:
preparing an electrode assembly which includes a plurality of electrodes, an electrode tab formed on at least one side of each of the plurality of electrodes, and a separator disposed between the plurality of electrodes; disposing the electrode assembly in an accommodation space of a cell case; injecting a gel electrolyte composition containing a first molarity of a first lithium salt and a curable compound into the accommodation space and disposing the gel electrolyte composition around the electrode tab; curing the gel electrolyte composition to form a gel electrolyte surrounding the electrode tab; and injecting a liquid electrolyte containing a second molarity of a second lithium salt to be accommodated between the plurality of electrodes.

15 . The method of claim 14 , wherein the method further comprises forming a blocking portion between the accommodation space of the cell case and an injection space of the gel electrolyte composition, before injecting the gel electrolyte composition.

16 . The method of claim 14 , wherein the first lithium salt comprises at least one selected from LiPF 6 (lithium hexafluorophosphate) and LiBF 4 (lithium tetrafluoroborate), and
the second lithium salt comprises at least one selected from LiPF 6 , LiFSI (lithium bis(fluorosulfonyl)imide), LiTFSI (lithium bis(trifluoromethanesulfonyl)imide), and LiBOB (lithium bis(oxalato)borate).

17 . The method of claim 14 , wherein the second molarity of the second lithium salt is lower than the first molarity of the first lithium salt by 0.1 M or more.

18 . The method of claim 14 , wherein a ratio of the second molarity of the second lithium salt to the first molarity of the first lithium salt is in a range of 1:1.3 to 1:5.

Assignees

• Lg Energy Solution Ltd

Inventors

• Ryu Ji Hoon
• Kim Dong Kyu
• Yoon yeo min
• Lim Tae Seob
• Lee Jung Pil

Classifications

• H01M10/0565

  Polymeric materials, e.g. gel-type or solid-type · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M2300/0085

  Immobilising or gelification of electrolyte · CPC title

• H01M50/178

  for pouch or flexible bag cells · CPC title

• H01M10/052 Primary

  Li-accumulators · CPC title