Machining with real time monitoring of interaction between laser beam and workpiece

Patent metadata

Field	Value
Publication number	US-2025065439-A1
Application number	US-202318238226-A
Country	US
Kind code	A1
Filing date	Aug 25, 2023
Priority date	Aug 25, 2023
Publication date	Feb 27, 2025
Grant date	—

Abstract

A manufacturing method is provided during which an aperture is machined into workpiece using a laser beam. An image of an interaction between the laser beam and the workpiece is captured during the machining of the aperture using a camera with an electronic shutter. A parameter associated with the aperture is determined based on information from the image.

First claim

What is claimed is:

1 . A manufacturing method, comprising:
machining an aperture into a workpiece using a laser beam; capturing an image of an interaction between the laser beam and the workpiece during the machining of the aperture using a camera comprising an electronic shutter; and determining a parameter associated with the aperture based on information from the image.

2 . The manufacturing method of claim 1 , wherein the parameter is indicative of a geometry of the interaction between the laser beam and the workpiece.

3 . The manufacturing method of claim 1 , wherein the parameter is indicative of a diameter of the interaction between the laser beam and the workpiece.

4 . The manufacturing method of claim 1 , wherein the parameter is indicative of an area of the interaction between the laser beam and the workpiece.

5 . The manufacturing method of claim 1 , wherein the parameter is indicative of break-through of the laser beam through the workpiece.

6 . The manufacturing method of claim 1 , wherein the parameter is indicative of a geometry of a section of the aperture which has been machined into the workpiece at a point in time when the image is captured.

7 . The manufacturing method of claim 1 , wherein the parameter is indicative of a diameter of a section of the aperture which has been machined into the workpiece at a point in time when the image is captured.

8 . The manufacturing method of claim 1 , wherein the parameter is indicative of an area of a section of the aperture which has been machined into the workpiece at a point in time when the image is captured.

9 . The manufacturing method of claim 1 , further comprising synchronizing the electronic shutter with a pulse of the laser beam to capture the image of the interaction between the pulse of the laser beam and the workpiece.

10 . The manufacturing method of claim 9 , wherein the electronic shutter is synchronized with the pulse of the laser beam to capture the image at an end of the pulse of the laser beam.

11 . The manufacturing method of claim 9 , wherein the electronic shutter is synchronized with the pulse of the laser beam to capture the image at a beginning of the pulse of the laser beam.

12 . The manufacturing method of claim 1 , wherein the electronic shutter has a shutter time equal to or less than 500 microseconds.

13 . The manufacturing method of claim 1 , wherein the camera further comprises a complementary metal-oxide semiconductor image detector which captures the image.

14 . The manufacturing method of claim 1 , wherein the camera further comprises a charged coupled device image detector which captures the image.

15 . The manufacturing method of claim 1 , wherein a line of sight of the camera is parallel with the laser beam.

16 . The manufacturing method of claim 1 , further comprising:
forming a component of a turbine engine, the forming of the component of the turbine engine comprising the machining of the aperture into the workpiece; and the aperture comprising a cooling hole.

17 . A manufacturing method, comprising:
machining a workpiece using a laser beam to form a feature in the workpiece; capturing an image of an interaction between the laser beam and material of the workpiece that is machined to form the feature in the workpiece, the image captured using a camera comprising an electronic shutter; and determining a parameter associated with the feature being machined in the workpiece based on information from the image.

18 . The manufacturing method of claim 17 , further comprising:
forming a component of a turbine engine, the forming of the component of the turbine engine comprising the machining of the workpiece to form the feature; and the feature comprising a cooling hole in the component of the turbine engine.

19 . A manufacturing method, comprising:
machining a workpiece using a laser beam to form a feature in the workpiece; monitoring an interaction between the laser beam and material of the workpiece being machined to form the feature in the workpiece, the interaction monitored in real time during the machining of the workpiece using a camera comprising an electronic shutter, and the camera outputting data indicative of the interaction; and processing the data output by the camera to determine a parameter associated with the feature being machined in the workpiece.

20 . The manufacturing method of claim 19 , wherein the feature comprises a hole in the workpiece.

Assignees

• Rtx Corp

Inventors

• Denney Paul E
• Malicki Peter M

Classifications

• B23K2101/001

  Turbines · CPC title

• B23K26/382

  by boring · CPC title

• B23K26/0622

  by shaping pulses · CPC title

• B23K26/032 Primary

  using optical means · CPC title

• B23K26/389 Primary

  of fluid openings, e.g. nozzles, jets · CPC title