Contact element with shape memory material

Patent metadata

Field	Value
Publication number	US-2025062560-A1
Application number	US-202418805314-A
Country	US
Kind code	A1
Filing date	Aug 14, 2024
Priority date	Aug 15, 2023
Publication date	Feb 20, 2025
Grant date	—

Abstract

An electrical contact element for mating with a mating contact includes at least one elastically deflectable spring element which has at least one contact point for contacting the mating contact and is designed to generate a contact force acting on the mating contact during operation, at least one section made of a shape memory material being integrated into the at least one contact element, which can be transformed from a first into a second shape depending on the temperature, wherein the at least one contact point in the force-free state of the contact element is located in the first shape of the section made of a shape memory material at a first contact position and in the second shape of the section made of a shape memory material at a second contact position. The contact element is able to reliably hold a mating contact even under difficult environmental conditions, to provide a low contact resistance and to be easily mated with the mating contact.

First claim

What is claimed is:

1 . Electrical contact element for mating with a mating contact, the electrical contact element comprising:
at least one elastically deflectable spring element which has at least one contact point for contacting the mating contact and is designed to generate a contact force acting on the mating contact during operation, at least one section made of a shape memory material being integrated into the at least one contact element and being transformable from a first shape into a second shape depending on a temperature of the shape memory material, wherein the at least one contact point in the force-free state of the contact element is located in the first shape of the section made of the shape memory material at a first contact position and in the second shape of the section made of the shape memory material at a second contact position.

2 . Electrical contact element according to claim 1 , wherein at least one section of the at least one section of the shape memory material has a one-way memory effect.

3 . Electrical contact element according to claim 1 , wherein at least one section of the at least one section of the shape memory material has a two-way memory effect.

4 . Electrical contact element according to claim 1 , wherein the contact element has a receptacle for inserting the mating contact, and at least one spring element in the second shape is moved towards the receptacle relative to the first shape.

5 . Electrical contact element according to claim 1 , wherein the contact element has an external dimension in the first shape which is smaller than in the second shape.

6 . Electrical contact element according to claim 1 , wherein the at least one spring element is formed by a tongue punched out of the remaining contact element.

7 . Electrical contact element according to claim 1 , wherein the contact element is configured to deform automatically from the first shape to the second shape when an electric current flowing through the contact element exceeds a predetermined minimum value.

8 . Electrical contact element according to claim 1 , wherein the contact element is a contact element from the following group of contact elements:
a radial spring bent into a ring; a crown spring; a shielding sleeve; a contact pin; a crimp plug; a crimp socket; a clamp; an insert for a clamp.

9 . Contact assembly comprising:
a contact element and a mating contact mated with the contact element, the contact element comprising: at least one elastically deflectable spring element which has at least one contact point for contacting the mating contact and is designed to generate a contact force acting on the mating contact during operation, at least one section made of a shape memory material being integrated into the at least one contact element and being transformable from a first shape into a second shape depending on a temperature of the shape memory material, wherein the at least one contact point in the force-free state of the contact element is located in the first shape of the section made of the shape memory material at a first contact position and in the second shape of the section made of the shape memory material at a second contact position, wherein a contact force exerted by the contact element on the mating contact is smaller in the first shape than in the second shape.

10 . Contact assembly according to claim 9 , wherein in the first shape an area of a contact surface, at which the contact element and the mating contact come into contact, is smaller than in the second shape.

11 . Contact assembly according to claim 9 , wherein the contact assembly has a first intended operating state for conducting a current between the contact element and the mating contact and a second intended operating state for conducting a current between the contact element and the mating contact, wherein the contact assembly is in the first operating state when the contact element is in the first shape and is in the second operating state when the contact element is in the second shape.

12 . Contact assembly according to claim 9 , wherein at least one section of the at least one section of the shape memory material has a one-way memory effect.

13 . Contact assembly according to claim 9 , wherein at least one section of the at least one section of the shape memory material has a two-way memory effect.

14 . Contact assembly according to claim 9 , wherein the contact element has a receptacle for inserting the mating contact, and at least one spring element in the second shape is moved towards the receptacle relative to the first shape.

15 . Contact assembly according to claim 9 , wherein the contact element has an external dimension in the first shape which is smaller than in the second shape.

16 . Contact assembly according to claim 9 , wherein the at least one spring element is formed by a tongue punched out of the remaining contact element.

17 . Contact assembly according to claim 9 , wherein the contact element is configured to deform automatically from the first shape to the second shape when an electric current flowing through the contact element exceeds a predetermined minimum value.

18 . Set comprising:
a plurality of contact elements, each contact element comprising: a contact element and a mating contact mated with the contact element, the contact element comprising: at least one elastically deflectable spring element which has at least one contact point for contacting the mating contact and is designed to generate a contact force acting on the mating contact during operation, at least one section made of a shape memory material being integrated into the at least one contact element and being transformable from a first shape into a second shape depending on a temperature of the shape memory material, wherein the at least one contact point in the force-free state of the contact element is located in the first shape of the section made of the shape memory material at a first contact position and in the second shape of the section made of the shape memory material at a second contact position, wherein the set comprises first contact elements of the contact elements having a section made of shape memory material in a first configuration and second contact elements of the contact elements having a section made of shape memory material in a second configuration different from the first configuration, wherein the first contact elements and the second contact elements are of identical design except for the section of shape memory material.

19 . Method for automatically securing an electrical contact assembly, which has a contact element and a mating contact mated with the contact element, wherein the contact element has at least one section made of a shape memory material, the method comprising:
deforming automatically the contact element from a first shape into a second shape when a temperature of the shape memory material increases due to at least one of vibrations and/or a current flow between the contact element and the mating contact, wherein the contact force exerted by the contact element on the mating contact is lower in the first shape than in the second shape.

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Siegel Uwe
• Floesser Michael
• Kilian Mirko
• Kosch Bernd

Classifications

• H01R13/193

  Means for increasing contact pressure at the end of engagement of coupling part {, e.g. zero insertion force or no friction} · CPC title

• H01R13/24

  resilient; resiliently-mounted · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01R13/02 Primary

  Contact members · CPC title

• H01R4/01 Primary

  Connections using shape memory materials, e.g. shape memory metal · CPC title