Adhesive coating composition for electrical steel sheet, electrical steel sheet laminate, and method for manufacturing electrical steel sheet product

Patent metadata

Field	Value
Publication number	US-2025051622-A1
Application number	US-202218719879-A
Country	US
Kind code	A1
Filing date	Dec 16, 2022
Priority date	Dec 17, 2021
Publication date	Feb 13, 2025
Grant date	—

Abstract

The present disclosure provides an electrical steel sheet adhesive coating composition containing a polyurethane resin and an inorganic pigment, wherein the inorganic pigment is contained in an amount of 20 to 150 parts by weight with respect to 100 parts by weight of the polyurethane resin, and the polyurethane resin is formed by reacting an aromatic diisocyanate monomer and a polyol, an electrical steel sheet laminate using the same, and a method for manufacturing the same.

First claim

1 . An electrical steel sheet adhesive coating composition comprising:
a polyurethane resin and an inorganic pigment, wherein the inorganic pigment is contained in an amount of 20 to 150 parts by weight with respect to 100 parts by weight of the polyurethane resin, and the polyurethane resin is formed by reacting an aromatic diisocyanate monomer represented by the following Chemical Formula 1 and a polyol:

in Chemical Formula 1,
R 1 to R 10 are each independently hydrogen, deuterium, a substituted or unsubstituted C1 to C10 alkyl group, a substituted or unsubstituted C6 to C20 aryl group, a substituted or unsubstituted C5 to C20 heteroaryl group, or an isocyanate group,
any one of R 1 to R 5 is an isocyanate group,
any one of R 6 to R 10 is an isocyanate group,
a case where R 3 and R 8 are simultaneously isocyanate groups is excluded,
L is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C2 to C10 alkynylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C5 to C20 heteroarylene group, and
n is any integer from 1 to 10.

2 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
in Chemical Formula 1, any one of R 1 to R 5 is an isocyanate, any one of R 6 to R 10 is an isocyanate, a case where R 3 and R 8 are simultaneously isocyanates is excluded, and a case where R 1 and R 10 are simultaneously isocyanates is further excluded.

3 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
in Chemical Formula 1, any one of R 1 to R 5 is an isocyanate, any one of R 6 to R 10 is an isocyanate, and a case where any one of R 1 to R 5 and any one of R 6 to R 10 are simultaneously isocyanates symmetrically around L is further excluded.

4 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
the aromatic diisocyanate monomer represented by Chemical Formula 1 is represented by the following Chemical Formula 2:

in Chemical Formula 2,
L is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C2 to C10 alkynylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C5 to C20 heteroarylene group.

5 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
the polyol is a compound represented by the following Chemical Formula 3:
HO—R′—OH  [Chemical Formula 3]

in Chemical Formula 3, R′ is a substituted or unsubstituted C1 to C10 alkyl group, a substituted or unsubstituted C6 to C20 aryl group, or a substituted or unsubstituted C5 to C20 heteroaryl group.

6 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
the polyurethane resin contains 30 to 50 wt % of the aromatic diisocyanate monomer and 50 to 70 wt % of the polyol.

7 . The electrical steel sheet adhesive coating composition of claim 1 , wherein:
the inorganic pigment is one or more selected from the group consisting of barium sulfate (Ba 2 SO 4 ), titanium dioxide (TiO 2 ), clay (Al 2 Si 2 O 5 (OH) 4 ), calcium carbonate (CaCO 3 ), silica (SiO 2 ), and talc (3MgO·4SiO 2 ·H 2 O).

8 . The electrical steel sheet adhesive coating composition of claim 1 , further comprising:
one or more selected from the group consisting of a coupling agent, a wetting agent, a curing agent, and a curing catalyst.

9 . The electrical steel sheet adhesive coating composition of claim 8 , wherein:
the coupling agent is contained in an amount of 0.2 parts by weight to 3 parts by weight with respect to 100 parts by weight of the mixed resin.

10 . The electrical steel sheet adhesive coating composition of claim 8 , wherein:
the curing agent is contained in an amount of 0.5 parts by weight to 2 parts by weight with respect to 100 parts by weight of the mixed resin.

11 . The electrical steel sheet adhesive coating composition of claim 8 , wherein:
the curing catalyst is contained in an amount of 0.1 parts by weight to 1 part by weight with respect to 100 parts by weight of the mixed resin.

12 . The electrical steel sheet adhesive coating composition of claim 8 ,
wherein: the wetting agent is contained in an amount of 0.05 parts by weight to 0.5 parts by weight with respect to 100 parts by weight of the mixed resin.

13 . An electrical steel sheet laminate comprising:
a plurality of electrical steel sheets; and a fusion layer located between the plurality of electrical steel sheets, wherein the fusion layer contains a polyurethane resin and an inorganic pigment, the inorganic pigment is contained in an amount of 20 to 150 parts by weight with respect to 100 parts by weight of the polyurethane resin, and the polyurethane resin is formed by reacting an aromatic diisocyanate monomer represented by the following Chemical Formula 1 and a polyol:

in Chemical Formula 1,
R 1 to R 10 are each independently hydrogen, deuterium, a substituted or unsubstituted C1 to C10 alkyl group, a substituted or unsubstituted C6 to C20 aryl group, a substituted or unsubstituted C5 to C20 heteroaryl group, or an isocyanate group,
any one of R 1 to R 5 is an isocyanate group,
any one of R 6 to R 10 is an isocyanate group,
a case where R 3 and R 8 are simultaneously isocyanate groups is excluded,
L is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C2 to C10 alkynylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C5 to C20 heteroarylene group, and
n is any integer from 1 to 10.

14 . A method for manufacturing an electrical steel sheet laminate, the method comprising:
applying an adhesive coating composition to one surface or both surfaces of an electrical steel sheet and then curing the adhesive coating composition to form an adhesive coating layer; and stacking a plurality of electrical steel sheets in which the adhesive coating layer is formed and performing heat fusion to form a fusion layer, wherein the adhesive coating composition contains a polyurethane resin and an inorganic pigment, the inorganic pigment is contained in an amount of 20 to 150 parts by weight with respect to 100 parts by weight of the polyurethane resin, and the polyurethane resin is formed by reacting an aromatic diisocyanate monomer represented by the following Chemical Formula 1 and a polyol:

in Chemical Formula 1,
R 1 to R 10 are each independently hydrogen, deuterium, a substituted or unsubstituted C1 to C10 alkyl group, a substituted or unsubstituted C6 to C20 aryl group, a substituted or unsubstituted C5 to C20 heteroaryl group, or an isocyanate group,
any one of R 1 to R 5 is an isocyanate group,
any one of R 6 to R 10 is an isocyanate group,
a case where R 3 and R 8 are simultaneously isocyanate groups is excluded,
L is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C2 to C10 alkynylene group, a substituted or unsubstituted C6 to C20 arylene group

Assignees

• Posco Co Ltd

Inventors

• Ha Bongwoo
• Kim Jungwoo
• No Taeyoung
• Lee Donggyu

Classifications

• C09J2475/00

  Presence of polyurethane · CPC title

• C09D175/08

  from polyethers · CPC title

• C08K2003/3045

  Sulfates · CPC title

• C08K3/30

  Sulfur-, selenium- or tellurium-containing compounds · CPC title

• B32B15/011

  all layers being formed of iron alloys or steels · CPC title