Positive electrode active material, positive electrode, and rechargeable lithium batteries

Patent metadata

Field	Value
Publication number	US-2025046810-A1
Application number	US-202418792838-A
Country	US
Kind code	A1
Filing date	Aug 2, 2024
Priority date	Aug 3, 2023
Publication date	Feb 6, 2025
Grant date	—

Abstract

Disclosed are positive electrode active materials, positive electrodes, and a rechargeable lithium battery including the same. Some of the positive electrode active materials include particles of a first positive electrode active material including lithium cobalt-based oxide, and particles of a second positive electrode active material including a layered lithium nickel-manganese-based composite oxide having a nickel content of greater than or equal to about 60 mol % based on 100 mol % of a total metal excluding lithium, wherein the first positive electrode active material or the second positive electrode active material includes a coating layer including yttrium.

First claim

What is claimed is:

1 . A positive electrode active material, comprising
particles of a first positive electrode active material comprising a lithium cobalt-based oxide, and particles of a second positive electrode active material in a form of single particles comprising a layered lithium nickel-manganese-based composite oxide having a nickel content of greater than or equal to about 60 mol % based on 100 mol % of a total metal content of the second positive electrode active material excluding lithium, wherein the first positive electrode active material or the second positive electrode active material is coated with a layer comprising yttrium.

2 . The positive electrode active material as claimed in claim 1 , wherein
an average particle diameter (D 50 ) of the particles of the first positive electrode active material is greater than an average particle diameter (D 50 ) of the single particles of the second positive electrode active material.

3 . The positive electrode active material as claimed in claim 1 , wherein
an average particle diameter (D 50 ) of the particles of the first positive electrode active material ranges from about 10 μm to about 20 μm, and an average particle diameter (D 50 ) of the single particles of the second positive electrode active material ranges from about 0.5 μm to about 8 μm.

4 . The positive electrode active material as claimed in claim 1 , wherein
the first positive electrode active material is about 60 weight % to about 95 weight % of the positive electrode active material, and the second positive electrode active material is about 5 weight % to about 40 weight % of the positive electrode active material.

5 . The positive electrode active material as claimed in claim 1 , wherein
the lithium cobalt-based oxide of the first positive electrode active material is represented by Chemical Formula 1:
Li a1 Co x1 M 1 1-x1 O 2   [Chemical Formula 1]

wherein, in Chemical Formula 1, 0.9≤a1≤1.8, 0.6≤x1≤1, and M 1 is one or more elements selected from Al, B, Ba, Ca, Ce, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, and Zr.

6 . The positive electrode active material as claimed in claim 1 , wherein
the lithium cobalt-based oxide of the first positive electrode active material further includes aluminum, and an aluminum content in the lithium cobalt-based oxide is about 1 mol % to about 3 mol % based on 100 mol % of metals in the lithium cobalt-based oxide excluding lithium.

7 . The positive electrode active material as claimed in claim 1 , wherein
the particles of the first positive electrode active material comprise lithium cobalt-based oxide and a coating layer disposed on the surface of the particles, the coating layer comprising yttrium, aluminum, or a combination of yttrium and aluminum.

8 . The positive electrode active material as claimed in claim 7 , wherein
the coating layer comprises yttrium, and the yttrium content of the coating layer ranges from about 0.01 mol % to about 1 mol % based on 100 mol % of a total metal in the first positive electrode active material excluding lithium.

9 . The positive electrode active material as claimed in claim 7 , wherein
the coating layer comprises aluminum, and the aluminum content in the coating layer ranges from about 0.1 mol % to about 2 mol % based on 100 mol % of a total metal in the first positive electrode active material excluding lithium.

10 . The positive electrode active material as claimed in claim 7 , wherein
a thickness of the coating layer of the first positive electrode active material ranges from about 5 nm to about 500 nm.

11 . The positive electrode active material as claimed in claim 1 , wherein,
in the layered lithium nickel-manganese-based composite oxide of the second positive electrode active material, the nickel content ranges from about 60 mol % to about 80 mol % and the manganese content is greater than or equal to about 15 mol % based on 100 mol % of a total metal content of the layered lithium nickel-manganese-based composite oxide excluding lithium.

12 . The positive electrode active material as claimed in claim 1 , wherein
the layered lithium nickel-manganese-based composite oxide of the second positive electrode active material further comprises aluminum, and an aluminum content in the layered lithium nickel-manganese-based composite oxide ranges from about 1 mol % to about 3 mol % based on 100 mol % of a total metal content of the layered lithium nickel-manganese-based composite oxide excluding lithium.

13 . The positive electrode active material as claimed in claim 1 , wherein,
in the layered lithium nickel-manganese-based composite oxide of the second positive electrode active material, a cobalt content ranges from about 0 mol % to about 0.01 mol % based on 100 mol % of a total metal content of the layered lithium nickel-manganese-based composite oxide excluding lithium.

14 . The positive electrode active material as claimed in claim 1 , wherein
the layered lithium nickel-manganese-based composite oxide of the second positive electrode active material is represented by Chemical Formula 2:
Li a2 Ni x2 Mn y2 Al z2 M 2 w2 O 2-b2 X b2   [Chemical Formula 2]

wherein, in Chemical Formula 2, 0.9≤a2≤1.8, 0.6≤x2≤0.8, 0.1≤y2≤0.4, 0≤z2≤0.03, 0≤w2≤0.3, 0.9≤x2+y2+z2+w2≤1.1, and 0≤b2≤0.1, M 2 is one or more elements selected from B, Ba, Ca, Ce, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, and Zr, and X is one or more elements selected from F, P, and S.

15 . The positive electrode active material as claimed in claim 1 , wherein
the second positive electrode active material comprises a coating layer on the single particles comprising yttrium, aluminum, or a combination thereof.

16 . The positive electrode active material as claimed in claim 15 , wherein
the coating layer comprises yttrium, and a yttrium content of the coating layer ranges from about 0.01 mol % to about 1 mol % based on 100 mol % of a total metal content of the second positive electrode active material excluding lithium.

17 . The positive electrode active material as claimed in claim 15 , wherein
the coating layer comprises aluminum, and an aluminum content of the coating layer ranges from about 0.1 mol % to about 2 mol % based on 100 mol % of a total metal content of the second positive electrode active material excluding lithium.

18 . The positive electrode active material as claimed in claim 15 , wherein
the coating layer of the second positive electrode active material has a thickness of about 5 nm to about 500 nm.

19 . The positive electrode active material as claimed in claim 15 , wherein
the coating layer of the second positive electrode active material comprises yttrium and aluminum, and in the coating layer, yttrium exists in the form of islands and aluminum exists in the form of a continuous film.

20 . The positive electrode active material as claimed in claim 15 , wherein
the second positive electrode active material comprises a first coating layer on the surface of the single particle and comprises aluminum, and a second coating layer disposed on the first coating layer comprising yttrium.

21 . A positive electrode, comprising
a positive electrode current collector, and a positive electrode active material layer on the positive electrode current collector, wherein the positive electrode active material layer includes the positive electrode active material as claimed in claim 1 .

22 . The positive el

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Young-Ki
• Kong Youngsun
• Choo Sung Ho
• Kang Seok Mun
• Yoon Jaesang
• Doo Sungwook
• Kang Gwiwoon
• Jun Do-Wook
• Kang Byungwuk
• Jeong Jaeyong

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/628

  Inhibitors, e.g. gassing inhibitors, corrosion inhibitors · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title