Solid electrolytic capacitor and manufacturing method

Patent metadata

Field	Value
Publication number	US-2025046525-A1
Application number	US-202218694490-A
Country	US
Kind code	A1
Filing date	Sep 28, 2022
Priority date	Sep 30, 2021
Publication date	Feb 6, 2025
Grant date	—

Abstract

An electrolytic capacitor with low ESR even in the high frequency range, and the manufacturing method thereof are provided. The solid electrolytic capacitor includes anode foil, a cathode body, and an electrolyte layer. The anode foil id formed of valve action metal, and dielectric oxide film is formed on a surface thereof. The cathode body includes cathode foil formed of valve action metal and a conductive layer formed a surface of the cathode foil. The electrolyte layer intervenes between the anode foil and the cathode foil, and includes electrolytic solution and conductive polymers. The electrolytic solution includes phosphoric acid compound having alkyl groups with the carbon number of 1 to 10.

First claim

1 . A solid electrolytic capacitor comprising:
anode foil including valve action metal and on which dielectric oxide film is formed on a surface thereof; a cathode body facing the anode foil; and an electrolyte layer including electrolytic solution and a conductive polymer and intervening between the anode foil and the cathode body, wherein: the cathode body includes cathode foil including valve action metal and a conductive layer formed on a surface of the cathode foil, and the electrolytic solution includes a phosphoric acid compound having an alkyl group with a carbon number of 1 to 10.

2 . The solid electrolyte capacitor according to claim 1 , wherein the phosphoric acid compound is one type or a mixture of two or more selected from a group of dibutyl phosphate, tributyl phosphate, dibutyl phosphite, and tributyl phosphite.

3 . The solid electrolyte capacitor according to claim 1 , wherein the conductive layer includes carbon material, titanium, titanium nitride, titanium carbide, or composite material or mixture material thereof.

4 . The solid electrolytic capacitor according to claim 1 , wherein the phosphoric acid compound is contained in an amount of 4 mmol or more per 100 g of the electrolytic solution.

5 . The solid electrolytic capacitor according to claim 1 , wherein the phosphoric acid compound is contained in an amount of 4 mmol to 16 mmol per 100 g of the electrolytic solution.

6 . The solid electrolytic capacitor according to claim 1 , wherein the electrolytic solution includes one or more selected from a group of ethylene glycol, glycerin, and sulfolane.

7 . The solid electrolytic capacitor according to claim 1 , wherein:
the cathode foil has an enlarged surface layer on the surface thereof, and the conductive layer is formed in a shape of the enlarged surface layer.

8 . A manufacturing method of a solid electrolytic capacitor including anode foil, a cathode body, and an electrolyte layer, comprising:
a process of producing the cathode body by forming a conductive layer on a surface of cathode foil including valve action metal, a process of preparing electrolytic solution including a phosphoric acid compound having an alkyl group with a carbon number of 1 to 10, and a process of forming an electrolyte layer by intervening the electrolytic solution and a conductive polymer between the anode foil and the cathode body.

9 . The manufacturing method according to claim 8 , wherein the conductive layer includes carbon material, titanium, titanium nitride, titanium carbide, or composite material or mixture material thereof.

10 . The solid electrolyte capacitor according to claim 2 , wherein the conductive layer includes carbon material, titanium, titanium nitride, titanium carbide or composite material, or mixture material thereof.

11 . The solid electrolytic capacitor according to claim 2 , wherein the phosphoric acid compound is contained in an amount of 4 mmol to 16 mmol per 100 g of the electrolytic solution.

12 . The solid electrolytic capacitor according to claim 2 , wherein the electrolytic solution includes one or more selected from a group of ethylene glycol, glycerin, and sulfolane.

13 . The solid electrolytic capacitor according to claim 2 , wherein:
the cathode foil has an enlarged surface layer on the surface thereof, and the conductive layer is formed in a shape of the enlarged surface layer.

14 . The solid electrolytic capacitor according to claim 10 , wherein the phosphoric acid compound is contained in an amount of 4 mmol to 16 mmol per 100 g of the electrolytic solution.

15 . The solid electrolytic capacitor according to claim 10 , wherein the electrolytic solution includes one or more selected from a group of ethylene glycol, glycerin, and sulfolane.

16 . The solid electrolytic capacitor according to claim 10 , wherein:
the cathode foil has an enlarged surface layer on the surface thereof, and the conductive layer is formed in a shape of the enlarged surface layer.

17 . The solid electrolytic capacitor according to claim 14 , wherein the electrolytic solution includes one or more selected from a group of ethylene glycol, glycerin, and sulfolane.

18 . The solid electrolytic capacitor according to claim 14 , wherein:
the cathode foil has an enlarged surface layer on the surface thereof, and the conductive layer is formed in a shape of the enlarged surface layer.

19 . The solid electrolytic capacitor according to claim 17 , wherein:
the cathode foil has an enlarged surface layer on the surface thereof, and the conductive layer is formed in a shape of the enlarged surface layer.

Assignees

• Nippon Chemicon

Inventors

• Jin Zhuguang
• Miura Takashi
• Kawai Yoshiki
• Mogaki Katsumi
• Machida Kenji
• Sato Kenta
• Nakamura Ippei

Classifications

• H01G9/0425

  specially adapted for cathode · CPC title

• H01G9/0029

  Processes of manufacture · CPC title

• H01G9/15

  Solid electrolytic capacitors (H01G11/00 takes precedence) · CPC title

• H01G9/145

  Liquid electrolytic capacitors (H01G11/00 takes precedence) · CPC title

• H01G9/035 Primary

  Liquid electrolytes, e.g. impregnating materials (H01G11/54 takes precedence) · CPC title