Heat exchanger configuration with porous layer

Patent metadata

Field	Value
Publication number	US-2025044046-A1
Application number	US-202418615482-A
Country	US
Kind code	A1
Filing date	Mar 25, 2024
Priority date	Mar 23, 2021
Publication date	Feb 6, 2025
Grant date	—

Abstract

A nuclear reactor includes a heat exchanger that transfers thermal energy from a primary reactor coolant to a secondary coolant. The heat exchanger is formed with a hot flow channel, a cold flow channel, and a porous layer between the hot flow channel and the cold flow channel. The porous layer may be thermally insulative to reduce the efficiency of thermal energy transfer from the hot flow channel to the cold flow channel. The porous layer may have a control gas passed therethrough that can be tailored to control the thermal energy transfer through the porous layer. The control gas can be tested for leakage within the heat exchanger. The control gas may also be used to sequester fission or activation products.

First claim

What is claimed is:

1 . A method for reducing thermal energy transfer efficiency in a heat exchanger, comprising:
providing a hot flow channel; providing a cold flow channel fluidically decoupled from the hot flow channel; and providing a porous thermally insulative layer in between the hot flow channel and the cold flow channel.

2 . The method of claim 1 , wherein providing the porous thermally insulative layer comprises providing a metallic open pore structure between the hot flow channel and the cold flow channel.

3 . The method of claim 1 , wherein providing the porous thermally insulative layer further comprises providing an inlet to one side of the porous thermally insulative layer and providing an outlet to another side of the porous thermally insulative layer.

4 . The method of claim 3 , further comprising flowing a control gas from the inlet, through the porous thermally insulative layer, and through the outlet.

5 . The method of claim 4 , further comprising controlling a thermal energy transfer efficiency of the heat exchanger by varying a mixture of the control gas.

6 . The method of claim 5 , wherein varying a mixture of the control gas comprises changing a ratio of two or more gasses that form the control gas.

7 . The method of claim 6 , wherein the control gas is a mixture of argon and helium.

8 . The method of claim 4 , further comprising testing the control gas for the presence of a leaking material within the heat exchanger.

9 . The method of claim 4 , further comprising sequestering fission products with the control gas.

10 . The method of claim 4 , further comprising sequestering activation products with the control gas.

11 . The method of claim 4 , further comprising capturing, with the control gas, tritium.

12 . The method of claim 1 , wherein providing a porous thermally insulative layer comprises forming the porous thermally insulative layer through additive manufacturing.

13 . The method of claim 1 , further comprising reducing, with the porous thermally insulative layer, a heat transfer efficiency of the heat exchanger.

14 . The method of claim 1 , wherein providing the hot flow channel comprises forming first guide channels in a first plate of a plate heat exchanger.

15 . The method of claim 14 , wherein providing the cold flow channel comprises forming second guide channels in a second plate of the plate heat exchanger.

16 . The method of claim 1 , further comprising decoupling the hot flow channel and from the cold flow channel with the porous thermally insulative layer to allow the hot flow channel and the cold flow channel to react independently to a thermal gradient placed across the heat exchanger.

17 . The method of claim 1 , wherein the heat exchanger is a plate heat exchanger, and further comprising providing the porous thermally insulative layer between each of a plurality of hot flow plates and a plurality of cold flow plates.

18 . The method of claim 1 , wherein forming the hot flow channel comprises photochemically etching the flow channels into a hot flow plate of the heat exchanger.

19 . The method of claim 1 , wherein the porous thermally insulative layer is selected to allow relative movement between the hot flow channel and the cold flow channel.

20 . The method of claim 1 , wherein the hot flow channel is formed into a first material and the cold flow channel is formed into a second material, different from the first material.

Assignees

• Terrapower Llc

Inventors

• Choi Joon Hyung
• Eichel Daniel
• He Mei
• Hejzlar Pavel
• Martin Mathieu G
• Miller Samuel J
• Vollmer James M

Classifications

• F28D2021/0054

  for nuclear applications · CPC title

• Y02E30/30

  Nuclear fission reactors · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• F28D9/0037

  the conduits for the other heat-exchange medium also being formed by paired plates touching each other (F28D9/0043 takes precedence) · CPC title

• F28F3/048

  in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels · CPC title