Heating Methods to Facilitate Engine In-Flight Restarts

Patent metadata

Field	Value
Publication number	US-2025043737-A1
Application number	US-202318362953-A
Country	US
Kind code	A1
Filing date	Jul 31, 2023
Priority date	Jul 31, 2023
Publication date	Feb 6, 2025
Grant date	—

Abstract

Embodiments are directed to operating a multi-engine aircraft during a cruise flight condition. A first engine is put off-line during flight while allowing a second engine to continue operating. The second engine provides sufficient power to maintain the multi-engine aircraft in the cruise flight condition. An outside air temperature, a first engine temperature, and/or an engine oil temperature is monitored and, when the temperature is below a predetermined threshold, the engine oil for the off-line first engine is warmed. The off-line engine oil may be warmed by continuously or periodically cranking the first engine without restarting the first engine. Alternatively, the engine oil may be warmed using a heat exchanger, such as an air-to-oil or oil-to-oil heat exchanger, or by using electronic heaters on an oil tank.

First claim

1 . An aircraft, comprising:
a first engine; a second engine; a lubrication system configured to circulate engine oil to the first engine; and a starter-generator operable to crank the first engine, wherein, while in-flight, the first engine is cranked by the starter-generator while the first engine is in an off-line mode and the second engine is in an on-line mode to allow circulation of the engine oil without attempting to start the first engine.

2 . The aircraft of claim 1 , wherein the start-generator is controlled by an engine control unit (ECU), an aircraft system, a cockpit switch, or a flight control computer (FCC) to crank the first engine.

3 . The aircraft of claim 2 wherein the starter-generator is either manually initiated by an aircrew or automatically operated by the ECU, aircraft system, or FCC.

4 . The aircraft of claim 1 , wherein the first engine is continuously or periodically cranked when a first engine oil temperature is below a threshold temperature or after a threshold time off-line.

5 . The aircraft of claim 1 , wherein the lubrication system further comprises:
an oil storage tank having electrical heater elements that heat oil inside the storage tank; a temperature sensor configured to monitor an oil temperature within the storage tank; wherein the engine oil is heated in the oil storage tank by the electrical heater elements when the ECU, aircraft system, or FCC activates the electrical heater elements on the oil storage tank based upon the oil temperature.

6 . The aircraft of claim 1 , further comprising:
a heat exchanger in the lubrication system, the heat exchanger operable to transfer heat from a heat source to the engine oil.

7 . The aircraft of claim 6 , wherein the heat source is bleed air from the second engine or from an additional engine.

8 . The aircraft of claim 6 , wherein the heat source is oil from the second engine or from an additional engine.

9 . The aircraft of claim 6 , wherein the heat source is exhaust from an oil cooler, an electrical generator, or another air-cooled component.

10 . The aircraft of claim 6 , wherein the lubrication system is configured to circulate engine oil to the first engine and to the second engine, and wherein heated engine oil from the second engine is also circulated through the first engine.

11 . An aircraft, comprising:
a first engine having a first reduction gearbox configured to operate only when the first engine is on-line; a second engine having a second reduction gearbox configured to operate only when the second engine is on-line; a first lubrication system for the first reduction gearbox; a second lubrication system for the second reduction gearbox, wherein the first and second lubrication systems operate separately and independently; an aircraft system operable to control the lubrication systems; and wherein during flight, when the first engine is off-line and the second engine is on-line, then first oil from the first lubrication system is warmed by a heat source or by the second lubrication system without mixing with second oil from the second lubrication system.

12 . The aircraft of claim 11 , wherein the first oil is circulated by an electrical pump, and
wherein the electrical pump is controlled by an engine control unit (ECU), an aircraft system, a cockpit switch, or a flight control computer (FCC) to circulate the first oil in the second reduction gearbox when the first engine is off-line.

13 . The aircraft of claim 11 , wherein the second lubrication system comprises a heat exchanger operable to transfer heat from a heat source to the first oil.

14 - 15 . (canceled)

16 . A method of operating a multi-engine aircraft, comprising:
during a cruise flight condition, shutting down a first engine while allowing a second engine to continue operating, wherein the second engine provides power required to maintain the multi-engine aircraft in the cruise flight condition; monitoring a temperature; and when the temperature is below a predetermined threshold, warming engine oil for the first engine without restarting the first engine using a warming procedure that is automated and controlled by an aircraft system based on the temperature, that is initiated by a pilot based on monitoring the temperature in flight, or that is initiated by the pilot upon receiving an advisory message from the aircraft system indicating that warming oil for the first engine is required, wherein the engine oil is heated using a first engine oil tank shared between the first engine and the second engine.

17 . The method of claim 16 , wherein the engine oil is warmed by continuously or periodically cranking the first engine.

18 . The method of claim 16 , wherein the engine oil is warmed using a heat exchanger operable to transfer heat from a heat source to the engine oil, wherein the heat source is associated with the second engine.

19 . The method of claim 16 , wherein the engine oil is heated using electrical heaters on a second engine oil tank.

20 . The method of claim 16 , wherein the monitored temperature is an outside air temperature, a first engine temperature, or an engine oil temperature.

21 . The method of claim 19 , wherein the first engine oil tank is separate and distinct from the second engine oil tank.

22 . The method of claim 19 , wherein the first engine oil tank and the second engine oil tank are the same.

Assignees

• Textron Innovations Inc

Inventors

• Parsons Thomas Dewey
• Ouellet Marc
• Carrier Daniel

Classifications

• F02C9/42 Primary

  specially adapted for the control of two or more plants simultaneously · CPC title

• F02C7/268

  Starting drives for the rotor {, acting directly on the rotor of the gas turbine to be started} · CPC title

• F05D2220/329

  in helicopters · CPC title

• F05D2270/303

  Temperature · CPC title

• F02C7/06 Primary

  Arrangements of bearings (bearings F16C); Lubricating ({of turbo machines F01D25/18; of machines or} engines in general F01M) · CPC title