Process for the refining of iron oxides, iron oxides resulting thereof and their use

Patent metadata

Field	Value
Publication number	US-2025042764-A1
Application number	US-202218716593-A
Country	US
Kind code	A1
Filing date	Dec 9, 2022
Priority date	Dec 10, 2021
Publication date	Feb 6, 2025
Grant date	—

Abstract

The present invention relates to a method for the refining of a material comprising iron oxide and at least one contaminant selected from the group consisting of halogen and sulfur by reducing the content of the at least one contaminant, characterized by calcining the material in the presence of a gas containing water vapor. The invention also relates to a refined material obtainable from such a method and the use for catalyst production.

First claim

1 .- 20 . (canceled)

21 . A method for the refining of a material comprising iron oxide and at least one contaminant selected from the group consisting of halogen and sulfur by reducing the content of the at least one contaminant, characterized by calcining the material in the presence of a gas containing water vapor, wherein the gas is air, nitrogen, combustion gas or a mixture thereof; or a mixture of air and fuel and wherein the gas is free of halogen and wherein the iron oxide comprised in the material consists essentially of hematite in that the iron oxide has a content of the hematite phase of at least 90%.

22 . The method of claim 21 , wherein the material comprises iron oxide in the amount of at least 90 wt.-%.

23 . The method of claim 21 , wherein the material comprises chlorine as halogen contaminant, preferably in the amount of at least 800 ppm.

24 . The method of claim 21 , wherein the material comprises sulfur contaminant, preferably in the amount of at least 800 ppm.

25 . The method of claim 21 , wherein the calcining is carried out at a temperature ranging from 700° C. to 1200° C.

26 . The method of claim 21 , wherein the calcining is carried out at a temperature ranging from 850° C. to 1000° C.

27 . The method of claim 21 , wherein the gas is a mixture containing air, especially air.

28 . The method of claim 27 , wherein the gas is a mixture of air and fuel, wherein the mixture has an air-fuel equivalence ratio of above 1.0.

29 . The method of claim 21 , wherein the water vapor is contained in the gas with an amount of at least 0.5 Vol.-%.

30 . The method of claim 21 , wherein the water vapor is contained in the gas with an amount of from 1 Vol.-% to 50 Vol.-%.

31 . The method of claim 21 , wherein the content of the at least one contaminant is reduced by at least 85%.

32 . The method of claim 21 , wherein the specific surface area according to the BET method of the material is from 1 m 2 /g to 10 m 2 /g.

33 . The method of claim 21 , wherein the ratio of gas to the material ranges from 0.01 Nm 3 /kg to 100 Nm 3 /kg.

34 . The method of claim 21 , wherein the material is produced by spray roasting hydrochloride acid waste liquids generated from steel pickling or by a Penniman process.

35 . The method of claim 21 , wherein the method is carried out without a preceding treatment with an acid or base.

36 . The method of claim 21 , wherein the method is carried out in a rotating kiln, preferably having an inner ceramic coating.

37 . The method of claim 36 , wherein the kiln has an inclination from 0.3° to 5°, preferable from 0.4° to 3° related to the horizontal and/or a rotation speed from 0.4 rpm to 8 rpm, preferable from 0.4 rpm to 5 rpm.

38 . The method of claim 21 , wherein the iron oxide comprised in the material consists essentially of hematite in that the iron oxide has a content of the hematite phase of at least 95%.

Assignees

• Basf Se

Inventors

• Patcas Florina Corina
• Hensler Timo
• Meier Matthias Wilhelm

Classifications

• C01P2006/12

  Surface area · CPC title

• C21B15/006

  By a chloride process · CPC title

• C01P2006/80

  Compositional purity · CPC title

• C21C1/02

  Dephosphorising or desulfurising · CPC title

• C01G49/08

  Ferroso-ferric oxide [Fe3O4] · CPC title