Cathode active material for lithium secondary battery, preparation method thereof, cathode including cathode active material, and lithium secondary battery including cathode

Patent metadata

Field	Value
Publication number	US-2025038197-A1
Application number	US-202418899559-A
Country	US
Kind code	A1
Filing date	Sep 27, 2024
Priority date	Oct 29, 2019
Publication date	Jan 30, 2025
Grant date	—

Abstract

This application relates to a cathode active material for a lithium secondary battery, a method of preparing the cathode active material, a cathode employing the cathode active material, and a lithium secondary battery employing the cathode. The cathode active material may include a secondary particle in which primary particles are aggregated and a first coating layer disposed on the plurality of primary particles to have a thickness of about 2.5 nm or less and including a NiO-like crystalline phase belonging to a Fm3-m space group. The cathode active material may prevent surface deterioration through a washing process using a weakly acidic or neutral organic buffer, thereby improving the initial efficiency characteristic and life characteristics of the lithium secondary battery while maintaining the initial capacity of the lithium secondary battery.

First claim

What is claimed is:

1 . A cathode active material for a lithium secondary battery, the cathode active material comprising:
a core; and a first coating layer disposed on the core to have a thickness of about 2.5 nm or less, the first coating layer comprising a NiO-like crystalline phase belonging to a Fm3-m space group.

2 . The cathode active material of claim 1 , wherein the core comprises a lithium transition metal oxide.

3 . The cathode active material of claim 1 , wherein the core comprises a nickel-based lithium transition metal oxide in which a content of nickel in a transition metal is about 70 mol % or more.

4 . The cathode active material of claim 1 , wherein the core comprises a lithium transition metal oxide represented by Formula 1 below:
[Formula 1] Li a Ni b M1 c M2 d O 2 wherein, M1 is at least one element selected from Co, Mn, and Al, M2 is at least one element selected from B, Mg, Ti, Ca, Na, K, Sr, Cr, V, Fe, Cu, Zr, Zn, Si, Y, Nb, Ga, Sn, Mo, W, Ba, and rare-earth elements, and 0.9≤a≤1.1, 0.7≤b<1.0, 0<c≤0.3, 0≤d≤0.1, and 0.95≤b+c+d≤1.05 are satisfied.

5 . The cathode active material of claim 1 , wherein the core comprises a lithium transition metal oxide represented by Formula 2 below:
[Formula 2] Li a Ni b Co c′ M1′ c″ M2 d′ O 2
wherein, M1′ is at least one element selected from Mn and Al, M2 is at least one element selected from B, Mg, Ti, Ca, Na, K, Sr, Cr, V, Fe, Cu, Zr, Zn, Si, Y, Nb, Ga, Sn, Mo, W, Ba, and rare-earth elements, and 0.9≤a≤1.1, 0.7≤b<1.0, 0<c′≤0.3, 0<c″≤0.3, 0<c′+c″≤0.3, 0≤d′≤0.1, and b+c′+c″+d′=1 are satisfied.

6 . The cathode active material of claim 3 , wherein the nickel-based lithium transition metal oxide comprises a layered crystalline phase.

7 . The cathode active material of claim 6 , wherein the layered crystalline phase belongs to a R-3m space group.

8 . The cathode active material of claim 1 , wherein:
the core has an average particle diameter of about 1 μm to 50 μm.

9 . The cathode active material of claim 1 , wherein the core further comprises a second coating layer on a portion of a surface of the core.

10 . The cathode active material of claim 9 , wherein the second coating layer containing a metal compound of cobalt (Co) and at least one selected from Group 2 elements, Group 12 elements, and Group 13 elements.

11 . The cathode active material of claim 10 , wherein the metal compound comprises a metal alloy, a metal oxide, a metal sulfide, a metal chloride, a metal nitride, a metal fluoride, a metal phosphide, a metal alkoxide, or a combination thereof.

12 . The cathode active material of claim 10 , wherein the content of the metal oxide is about 0 parts by weight to about 5 parts by weight based on 100 parts by weight of the lithium metal oxide included in the core.

13 . The cathode active material of claim 10 , wherein the second coating layer is uniformly formed on the surface of the core.

14 . The cathode active material of claim 13 , wherein the second coating layer has a thickness of about 1 μm or less.

15 . The cathode active material of claim 1 , wherein the core comprises a secondary particle comprising a plurality of primary particles.

16 . A cathode comprising the cathode active material of claim 1 .

17 . A lithium secondary battery comprising the cathode of claim 16 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Shin Dongwook
• Park Jinhwan

Classifications

• H01M4/483

  for non-aqueous cells (H01M4/485 takes precedence) · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/366 Primary

  as layered products · CPC title