Bearing assemblies configured to accommodate axial movement and related systems and methods

Patent metadata

Field	Value
Publication number	US-2025035152-A1
Application number	US-202318226731-A
Country	US
Kind code	A1
Filing date	Jul 26, 2023
Priority date	Jul 26, 2023
Publication date	Jan 30, 2025
Grant date	—

Abstract

Bearing assemblies, apparatuses, systems, and methods include bearing assemblies with bearing elements configured to accommodate axial movement.

First claim

What is claimed is:

1 . A bearing assembly, comprising:
a first bearing ring comprising a first plurality of superhard bearing elements; a second bearing ring comprising a second plurality of superhard bearing elements, the second plurality of superhard bearing elements positioned to contact the first plurality of superhard bearing elements of the first bearing ring and provide a bearing interface to facilitate rotation of the first bearing ring relative to the second bearing ring; and a coupler coupled to the second bearing ring with a mating feature configured to at least partially prevent the coupler from rotating relative to the second bearing ring and to enable the coupler to translate in an axial direction relative to the second bearing ring.

2 . The bearing assembly of claim 1 , wherein the first bearing ring is positioned radially inside the coupler and the second bearing ring to at least partially prevent axial movement of the first bearing ring relative to the second bearing ring.

3 . The bearing assembly of claim 1 , wherein the second bearing ring is positioned radially inside the first bearing ring to at least partially prevent axial movement of the first bearing ring relative to the second bearing ring, and wherein the coupler is positioned within the second bearing ring.

4 . The bearing assembly of claim 1 , wherein the mating feature comprises an axially extending interface between the coupler and the second bearing ring having a polygonal-shaped lateral cross section.

5 . The bearing assembly of claim 4 , wherein hardened surfaces define the axially extending interface.

6 . The bearing assembly of claim 1 , wherein the mating feature comprises a protrusion located in an axially extending channel.

7 . The bearing assembly of claim 6 , wherein the protrusion comprises a pin.

8 . The bearing assembly of claim 1 , wherein the first plurality of superhard bearing elements and the second plurality of superhard bearing elements comprise polycrystalline diamond compacts.

9 . The bearing assembly of claim 1 , wherein the second bearing ring further comprises a first member extending over a first end of the first bearing ring and a second member extending over a second end of the first bearing ring, and wherein the first member and the second member restrict axial movement of the first bearing ring relative to the second bearing ring.

10 . The bearing assembly of claim 9 , wherein each of a surface of the first member that faces the first bearing ring, a surface of the first bearing ring that faces the first member, a surface of the second member that faces the first bearing ring, and a surface of the first bearing ring that faces the second member is a hardened surface.

11 . The bearing assembly of claim 9 , wherein each of a surface of the first member that faces the first bearing ring, a surface of the first bearing ring that faces the first member, a surface of the second member that faces the first bearing ring, and a surface of the first bearing ring that faces the second member, has a plurality of superhard bearing elements extending therefrom to provide a bearing surface.

12 . The bearing assembly of claim 1 , wherein the mating feature comprises an axially extending interface having a polygonal shaped lateral cross section and a protrusion located in an axially extending channel.

13 . The bearing assembly of claim 1 , wherein the first plurality of superhard bearing elements comprises a single row of axially aligned superhard bearing elements and the second plurality of superhard bearing elements comprises a single row of axially aligned superhard bearing elements.

14 . A method of accommodating axial movement between members of a system in relative rotation, the method comprising:
fixably connecting a first member of the system to a first bearing ring comprising a first plurality of superhard bearing elements; fixably connecting a second member of the system to a coupler coupled to a second bearing ring, the second bearing ring comprising a second plurality of superhard bearing elements; rotating the second member of the system relative to the first member of the system; and maintaining axial alignment of the first plurality of superhard bearing elements of the first bearing ring with the second plurality of superhard bearing elements of the second bearing ring while sliding the coupler axially relative to the second bearing ring to accommodate axial movement between the first member of the system and the second member of the system.

15 . The method of claim 14 , wherein rotating the first member of the system relative to the second member of the system comprises rotating a mixing blade drive shaft of a mixer relative to an end support.

16 . The method of claim 15 , further comprising exposing the first plurality of superhard bearing elements and the second plurality of superhard bearing elements to a fluid being mixed in the mixer.

17 . The method of claim 14 , wherein maintaining the axial alignment of the first plurality of superhard bearing elements of the first bearing ring with the second plurality of superhard bearing elements of the second bearing ring comprises maintaining the axial alignment of first polycrystalline diamond compacts of the first bearing ring with second polycrystalline diamond compacts of the second bearing ring.

18 . The method of claim 14 , wherein sliding the coupler axially relative to the second bearing ring comprises sliding hardened surfaces of the coupler axially on hardened surfaces of the second bearing ring.

19 . A bearing assembly, comprising:
a first bearing ring comprising a first row of superhard bearing elements arranged around an axis of rotation providing a first bearing surface; a second bearing ring comprising a second row of superhard bearing elements arranged around an axis of rotation providing a second bearing surface positioned adjacent the first bearing surface of the first bearing ring, the second bearing ring configured for rotation relative to the first bearing ring about the axis of rotation; and a coupler configured to rotate with the second bearing ring and move in an axial direction relative to the second bearing ring.

20 . The bearing assembly of claim 19 , wherein the coupler is coupled to the second bearing ring with a mating feature, the mating feature comprising at least one of an axially extending interface having a polygonal shaped lateral cross section, and a protrusion located in an axially extending channel.

21 . The bearing assembly of claim 19 , wherein the second bearing ring is secured to the first bearing ring in order to substantially prevent axial movement and lateral movement between the first bearing ring and the second bearing ring.

Assignees

• Us Synthetic Corp

Inventors

• Gonzalez Jair J
• Gonzalez Jair A
• Kolste Tyler
• Wise Daryl

Classifications

• F16C17/22

  with arrangements compensating for thermal expansion · CPC title

• F16C33/043

  Sliding surface consisting mainly of ceramics, cermets or hard carbon, e.g. diamond like carbon [DLC] · CPC title

• F16C2320/16

  Mixing apparatus · CPC title

• F16C17/26

  Systems consisting of a plurality of sliding-contact bearings · CPC title

• B01F2035/352

  Bearings · CPC title