Method and apparatus for detecting hydraulic shock

Patent metadata

Field	Value
Publication number	US-2025035120-A1
Application number	US-202218716469-A
Country	US
Kind code	A1
Filing date	Nov 16, 2022
Priority date	Nov 17, 2021
Publication date	Jan 30, 2025
Grant date	—

Abstract

Disclosed herein are embodiments of an apparatus for detecting hydraulic shock events in a fluid system, the apparatus comprising a vibration sensor operable to output a vibration sensor signal indicative of sensed vibrations of one or more components of the fluid system, and a processing unit configured to: obtain a vibration velocity signal from the vibration sensor signal, the vibration velocity signal being indicative of a vibration velocity of the one or more components of the fluid system; detect one or more peaks in the vibration velocity signal; and classify one or more of the detected peaks as a hydraulic shock event.

First claim

1 . An apparatus for detecting hydraulic shock events in a fluid system, the apparatus comprising a vibration sensor operable to output a vibration sensor signal indicative of sensed vibrations of one or more components of the fluid system, and a processing unit configured to:
obtain a vibration velocity signal from the vibration sensor signal, the vibration velocity signal being indicative of a vibration velocity of the one or more components of the fluid system; detect one or more peaks in the vibration velocity signal; and classify one or more of the detected peaks as a hydraulic shock event.

2 . An apparatus according to claim 1 , wherein the processing unit is further configured to compute a measure of severity of the hydraulic shock event from the vibration velocity signal.

3 . An apparatus according to claim 1 , wherein the vibration sensor is a vibration velocity sensor configured to sense vibration velocity, wherein the vibration sensor signal represents a vibration velocity signal and wherein obtaining the vibration velocity signal comprises receiving the vibration velocity signal from the vibration velocity sensor.

4 . An apparatus according to claim 2 , wherein the vibration sensor is an accelerometer operable to sense accelerations of one or more components of the fluid system, wherein the vibration sensor signal represents a vibration acceleration signal and wherein obtaining the vibration velocity signal comprises receiving the vibration acceleration signal and transforming the received vibration acceleration signal into a vibration velocity signal.

5 . An apparatus according to claim 1 , wherein the processing unit is configured to classify one or more of the detected peaks as a hydraulic shock event responsive to the one or more of the detected peaks fulfilling one or more trigger criteria, in particular a magnitude of the one or more of the detected peaks exceeding a threshold.

6 . An apparatus according to claim 1 , wherein obtaining the vibration velocity signal comprises performing an envelope computation to obtain a vibration velocity amplitude signal indicative of an amplitude of an oscillating vibration velocity as a function of time; and wherein the processing unit is further configured to:
detect one or more peaks in the vibration velocity amplitude signal, compute respective magnitudes of the detected one or more peaks, and classify one or more of the detected peaks as a hydraulic shock event responsive to the computed magnitude exceeding a threshold.

7 . An apparatus according to claim 1 , wherein the fluid system comprises a pump assembly, the pump assembly comprising a pump and a pump motor, wherein the apparatus further comprises means for monitoring a pump speed of the pump and/or a motor frequency of the pump motor, and wherein the processing unit is configured to:
detect a variation in the monitored pump speed and/or motor frequency; and classify one or more of the detected peaks in the vibration velocity signal as a hydraulic shock event, responsive to detecting a corresponding variation in the monitored pump speed and/or motor frequency.

8 . An apparatus according to claim 7 , wherein the processing unit is configured to classify a detected peak in the vibration velocity signal as a hydraulic shock event responsive to the detected peak in the vibration velocity signal having a predetermined temporal relationship with the detected variation in the monitored pump speed and/or motor frequency.

9 . An apparatus according to claim 7 , wherein the processing unit is configured to:
detect fluctuations in a pump speed and/or motor frequency signal indicative of the monitored speed, in particular in a filtered pump speed and/or motor frequency signal, compute a magnitude of the detected fluctuation, and classify one or more of the detected peaks in the vibration velocity signal as a hydraulic shock event responsive to detecting a corresponding variation in the monitored speed, the detected variation having a computed magnitude exceeding a threshold.

10 . A computer-implemented method for detecting hydraulic shock events in a fluid system, the method comprising:
obtaining a vibration velocity signal, the vibration velocity signal being indicative of a vibration velocity of vibrations of one or more components of the fluid system; detecting one or more peaks in the vibration velocity signal; and classifying one or more of the detected peaks as a hydraulic shock event.

Assignees

• Grundfos Holding As

Inventors

• Nielsen Torben
• Damgaard Jesper Thørring

Classifications

• G01H1/003

  of rotating machines (G01H1/10 takes precedence) · CPC title

• F04D15/0088 Primary

  Testing machines · CPC title

• F04D13/06

  the pump being electrically driven · CPC title

• F16T1/48

  Monitoring arrangements for inspecting, e.g. flow of steam and steam condensate · CPC title

• G01H1/00 Primary

  Measuring {characteristics of} vibrations in solids by using direct conduction to the detector (G01H9/00, G01H11/00 take precedence) · CPC title