Rechargeable battery pack

Patent metadata

Field	Value
Publication number	US-2025030112-A1
Application number	US-202418677749-A
Country	US
Kind code	A1
Filing date	May 29, 2024
Priority date	Jul 20, 2023
Publication date	Jan 23, 2025
Grant date	—

Abstract

A rechargeable battery pack that maximizes pack energy density by stacking battery cells. A rechargeable battery pack includes a center frame having a first bottom and a first side wall and supporting the cell stack, a first side frame and a second side frame having a second bottom and a second side wall and coupled to the center frame in a second direction crossing the first direction and supporting a cell narrow side of the cell stack, and a first end frame and a second end frame coupled to both ends of the center frame, the first side frame, and the second side frame in the first direction to support a cell wide side of the cell stack.

First claim

What is claimed is:

1 . A rechargeable battery pack, comprising:
at least one cell stack comprising a plurality of battery cells stacked in a first direction; a center frame comprising a first bottom and a first side wall supporting the at least one cell stack; a first side frame and a second side frame each comprising a second bottom and a second side wall, the first side frame and the second side frame being coupled to the center frame in a second direction crossing the first direction and supporting a cell narrow side of the at least one cell stack; and a first end frame and a second end frame coupled to both ends of the center frame, the first side frame, and the second side frame in the first direction to support a cell wide side of the at least one cell stack.

2 . The rechargeable battery pack as claimed in claim 1 , wherein the at least one cell stack comprises a plurality of cell stacks, and wherein the rechargeable battery pack further comprises a lateral center frame coupled to an intermediate portion of the center frame, the first side frame, and the second side frame in the first direction to support cell wide sides of a first cell stack and a second cell stack of the plurality of cell stacks on both sides of the lateral center frame in the first direction.

3 . The rechargeable battery pack as claimed in claim 1 , wherein the at least one cell stack comprises a first cell stack and a second cell stack arranged in the first direction, and wherein a length of each of the center frame, the first side frame, and the second side frame corresponds to a combined length of the first cell stack and the second cell stack in the first direction.

4 . The rechargeable battery pack as claimed in claim 1 , further comprising:
insulating members at both ends of the at least one cell stack in the first direction; and a pressurizing body outside the insulating members at at least one end of the both ends of the at least one cell stack in the first direction.

5 . The rechargeable battery pack as claimed in claim 4 , wherein the pressurizing body comprises:
a first plane portion on the at least one end of the at least one cell stack; a second plane portion spaced apart from the first plane portion by a gap; and a compressing force generator supported on the first end frame or the second end frame, wherein the compressing force generator is configured to screw into the second plane portion and cause the first plane portion to compress the at least one cell stack.

6 . The rechargeable battery pack as claimed in claim 5 , wherein the first plane portion has an area corresponding to the cell wide side of the at least one cell stack, wherein the second plane portion has an area smaller than the area of the first plane portion, and wherein the pressurizing body further comprises an inclined surface portion connecting the first plane portion and the second plane portion in a direction inclined to the first direction.

7 . The rechargeable battery pack as claimed in of claim 6 , wherein the pressurizing body further comprises a rib connecting the first plane portion and the second plane portion in the first direction.

8 . The rechargeable battery pack as claimed in claim 6 , wherein each of the plurality of battery cells comprises electrode terminals, and wherein the first plane portion and the second plane portion each comprise a notch at a portion where the electrode terminals are located.

9 . The rechargeable battery pack as claimed in claim 6 , wherein:
the first plane portion comprises a first vent hole, and the second plane portion comprises second vent holes on both sides of the compressing force generator and in communication with the first vent hole.

10 . The rechargeable battery pack as claimed in claim 9 , further comprising:
a pack cover on the first side frame, the second side frame, the first end frame, and the second end frame, wherein at least one of the first end frame or the second end frame comprises a pack vent connected to the second vent holes.

11 . The rechargeable battery pack as claimed in claim 1 , wherein the first side frame and the second side frame each comprise:
an adhesive injection port at a top of the first side frame or the second side frame in a third direction; an inclined portion connected to the adhesive injection port and inclined inward in the second direction; and a gap portion connected to the inclined portion to form a gap configured to guide adhesive to the cell narrow side and a cell bottom of the at least one cell stack, and wherein the rechargeable battery pack further comprises an adhesive in the gap portion.

12 . The rechargeable battery pack as claimed in claim 11 , further comprising an insulation having a length (L) and a height (H) on side and bottom surfaces of the at least one cell stack.

13 . The rechargeable battery pack as claimed in claim 1 , wherein
the first side frame and the second side frame each comprise the adhesive injection port, the inclined portion, and the gap portion on at least one side in the second direction.

14 . The rechargeable battery pack as claimed in claim 1 , further comprising an adhesive and wherein the center frame comprises:
an adhesive injection port at a top of the center frame in a third direction; a first inclined portion connected to the adhesive injection port and inclined inward in the second direction; a second inclined portion connected to the adhesive injection port and inclined outward in the second direction; and a first gap portion connected to the first inclined portion and a second gap portion connected to the second inclined portion, the first gap portion and the second gap portion being configured to guide the adhesive to the cell narrow side of the plurality of battery cells on both sides of the center frame in the second direction, wherein the first gap portion and the second gap portion are substantially filled with the adhesive.

15 . The rechargeable battery pack as claimed in claim 14 , further comprising a first insulation and a second insulation each having a length (L) and a height (H) on side and bottom surfaces of the at least one cell stack.

16 . The rechargeable battery pack as claimed in claim 15 , wherein the first side frame and the second side frame each comprise the adhesive injection port, the first inclined portion and the second inclined portion, and the first gap portion and the second gap portion on at least one side in the second direction.

17 . The rechargeable battery pack as claimed in claim 1 , wherein the first side frame and the second side frame each comprise a flange extending lengthwise along the first direction and extending outward in the second direction, and wherein the flange is configured to be mounted on a vehicle.

18 . The rechargeable battery pack as claimed in claim 1 , wherein:
the first bottom and the second bottom each comprise a plurality of refrigerant passages, the plurality of refrigerant passage is connected to each other in the first direction, and the plurality of refrigerant passages is connected to a refrigerant inlet and a refrigerant outlet at one end in the first direction and at both ends in the second direction.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Jeon Jeehoon
• Moon Soodeok
• Woo Beomjun
• Kim Gangyul
• Jeon Sunghyun
• Ji Taeho

Classifications

• H01M50/267

  having means for adapting to batteries or cells of different types or different sizes · CPC title

• H01M50/233

  characterised by physical properties of casings or racks, e.g. dimensions · CPC title

• H01M50/209 Primary

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/244 Primary

  Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title