System and method for syringe plunger engagement with an injector

Patent metadata

Field	Value
Publication number	US-2025018109-A1
Application number	US-202418901307-A
Country	US
Kind code	A1
Filing date	Sep 30, 2024
Priority date	Oct 28, 2015
Publication date	Jan 16, 2025
Grant date	—

Abstract

A plunger for use with a syringe has a plunger body with a proximal end, a distal end, and a circumferential sidewall extending between the proximal end and the distal end along a plunger longitudinal axis. The plunger further has at least one resiliently deflectable retaining member having a first segment attached to the plunger body and a second segment protruding toward the distal end of the plunger body and deflectable relative to the first segment. The plunger further has at least one actuation member associated with the at least one resiliently deflectable retaining member. The at least one actuation member interacts with a piston to deflect the at least one resiliently deflectable retaining member upon rotation of the plunger relative to the piston. The plunger is engageable with the piston regardless of a rotational orientation of the piston relative to the plunger.

First claim

We claim:

1 . A method for releasably connect a plunger of a syringe to a piston of a powered fluid injector, the method comprising:
interacting at least one alignment member on a body of a plunger support ring with at least one second alignment member protruding radially outward from an outer surface of a head of the piston as the piston is moved in a distal direction; aligning the head of the piston with the body of the plunger support ring; radially deflecting at least one resiliently deflectable retaining member having a first segment attached to a body of the plunger support ring and a second segment protruding from the first segment toward a distal end of the plunger body and deflectable relative to the first segment as the second segment passes a radial lip of the head of the piston; and engaging a catch surface at a distal terminus of the second segment with a locking ledge on the head of the piston as a restoring force on the at least one resiliently deflectable retaining member restores the at least one resiliently deflectable retaining member to an original undeflected position to releasably connect the plunger support ring to the head of the piston.

2 . The method of claim 1 , wherein the plunger support ring remains releasably connected to the head of the piston as the piston is moved in a proximal direction.

3 . The method of claim 1 , wherein the plunger support ring further comprises a plunger cover disposed over at least a portion of an outer surface of the plunger support ring and wherein the plunger cover comprises a resilient seal disposed around at least a portion of a circumferential sidewall of the plunger cover.

4 . The method of claim 1 , wherein interacting at least one alignment member on the body of the plunger support ring with at least one second alignment member protruding radially outward from an outer surface of the head of the piston comprises interacting an alignment surface on the at least one alignment member on the plunger support ring with a guiding surface of the at least one second alignment member of the head of the piston.

5 . The method of claim 4 , wherein aligning a head of the piston with a body of a plunger support ring comprises rotating the head of the piston in one of a clockwise or counterclockwise direction until the at least one resiliently deflectable retaining member is aligned with a recess between adjacent at least one second alignment members of the head of the piston.

6 . The method of claim 5 , wherein interacting the alignment surface with the guiding surface actuates a one-way clutch in the head of the piston to rotate the head of the piston in the one of the clockwise or counterclockwise direction.

7 . The method of claim 6 , wherein interacting the alignment surface with the guiding surface results in self-orienting alignment of the head of the piston with the plunger support ring.

8 . The method of claim 4 , wherein the guiding surface is angled relative to a longitudinal axis of the piston and wherein an angle of the guiding surface is configured interact with the alignment surface of the plunger support ring to rotate the head of the piston around a piston stem.

9 . A method of disconnecting a plunger of a syringe to a piston of a powered fluid injector, the method comprising:
rotating the plunger relative to the piston in one of a clockwise or counterclockwise direction; interacting at least one actuation member of a plunger support ring of the plunger along at least one actuation surface of a head of the piston; radially deflecting a second segment of at least one resiliently deflectable retaining member of the plunger support ring in a radially outward direction as the at least one actuation member of the plunger support ring interacts with the at least one actuation surface of the head of the piston, wherein the at least one resiliently deflectable retaining member has a first segment attached to the plunger support ring and the second segment protruding from the first segment toward a distal end of the plunger support ring; and disengaging a catch surface at a distal terminus of the second segment from a locking ledge on the head of the piston to disconnect the plunger support ring from the head of the piston.

10 . The method of claim 9 , wherein interacting the at least one actuation member of a plunger support ring of the plunger along at least one actuation surface of a head of the piston comprises sliding a surface of a first cam member on the at least one resiliently deflectable retaining member along a surface of a second cam member on the head of the piston.

11 . The method of claim 10 , wherein the first cam member is located on the second segment of the at least one resiliently deflectable retaining member.

12 . The method of claim 10 , wherein sliding the surface of the first cam member along the surface of the second cam member results in radially deflection a second segment of at least one resiliently deflectable retaining member of the plunger support ring in a radially outward direction

13 . The method of claim 9 , further comprising urging the syringe and plunger in a distal direction during the disengaging of the catch surface at the distal terminus of the second segment from the locking ledge on the head of the piston to disconnect the plunger support ring from the head of the piston.

14 . The method of claim 9 , wherein a one-way clutch associated with the head of the piston prevents the head of the piston from rotating during the rotating the plunger relative to the piston in one of the clockwise or counterclockwise direction.

15 . The method of claim 9 , wherein the head of the piston comprises a radial lip formed at a transition between a proximal portion of the head and a distal portion of the head, wherein the radial lip defines the locking ledge.

16 . A method for connecting and disconnecting a plunger of a syringe and a piston of a powered fluid injector, the method comprising:
during a connecting process:
interacting at least one alignment member on a body of a plunger support ring with at least one second alignment member protruding radially outward from an outer surface of a head of the piston as the piston is moved in a distal direction;
aligning the head of the piston with the body of the plunger support ring;
radially deflecting at least one resiliently deflectable retaining member having a first segment attached to the body of the plunger support ring and a second segment protruding from the first segment toward a distal end of the plunger body and deflectable relative to the first segment as the second segment passes a radial lip of the head of the piston; and
engaging a catch surface at a distal terminus of the second segment with a locking ledge on the head of the piston as a restoring force on the at least one resiliently deflectable retaining member restores the at least one resiliently deflectable retaining member to an original undeflected position to releasably connect the plunger support ring to the head of the piston; and
during a disconnecting process:
rotating the plunger relative to the piston in one of a clockwise or counterclockwise direction;
interacting at least one actuation member of a plunger support ring of the plunger along at least one actuation surface of a head of the piston;
radially deflecting a second segment of at least one resiliently deflectable retaining member of the plunger support ring in a radially outward direction as the at least one actuation member of the plunger support ring interacts with the at least one actuation su

Assignees

• Bayer Healthcare Llc

Inventors

• Swantner Michael
• Seman Richard
• Tucker Barry
• Uber Iii Arthur
• Cowan Kevin
• Dedig James
• Capone Christopher
• Wlodarczyk Jaroslaw

Classifications

• A61M5/14546 Primary

  Front-loading type injectors · CPC title

• A61M2005/14573

  with a replaceable reservoir for quick connection/disconnection with a driving system · CPC title

• A61M5/31515 Primary

  Connection of piston with piston rod · CPC title

• A61M5/31513

  Piston constructions to improve sealing or sliding · CPC title

• A61M5/20

  Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically (A61M5/142 {, A61M5/46} take precedence; {hypodermic projectiles F42B12/54}) · CPC title