Electrolzyer stacks, electrolysis systems, and methods for operating electrolysis systems including active compression

Patent metadata

Field	Value
Publication number	US-2025011955-A1
Application number	US-202318347003-A
Country	US
Kind code	A1
Filing date	Jul 5, 2023
Priority date	Jul 5, 2023
Publication date	Jan 9, 2025
Grant date	—

Abstract

An electrolyzer stack, an electrolysis system, and a method for operating an electrolysis system are provided. In one example, the electrolyzer stack includes a cell block that includes a plurality of cells configured to receive and convert water to form a hydrogen product stream. The electrolyzer stack includes a force applicator, when pressurized, configured to apply a force to the cell block to counter dimensional changes (e.g., expansion or contraction) to the electrolyzer stack. The force applied by the force applicator is based on the pressure of the hydrogen product stream.

First claim

What is claimed is:

1 . An electrolyzer stack comprising:
a cell block comprising a plurality of cells configured to receive and convert water to form a hydrogen product stream; a force applicator configured to apply force to the electrolyzer cell block when pressurized; a pressure transducer configured to monitor pressure of the hydrogen product stream; and a pressure source configured to pressurize the force applicator in response to the pressure of the hydrogen product stream.

2 . The electrolyzer stack of claim 1 , wherein the pressure source comprises a reservoir for containing a fluid, and wherein the pressure source is configured to fluidly communicate the fluid to the force applicator to pressurize the force applicator.

3 . The electrolyzer stack of claim 2 , wherein the fluid is chosen from water, nitrogen, or hydraulic fluid.

4 . The electrolyzer stack of claim 1 , wherein the force applicator is chosen from a force applicator, a bladder, a piston, or a telescoping hydraulically actuating device.

5 . The electrolyzer stack of claim 1 , further comprising a compression plate disposed between the force applicator and the cell block, wherein the force applicator when pressurized applies the force to the compression plate that transfers to the cell block.

6 . The electrolyzer stack of claim 5 , further comprising a first end plate disposed adjacent to the force applicator opposite compression plate.

7 . The electrolyzer stack of claim 6 , further comprising a second end plate disposed adjacent to the cell block on a side opposite the compression plate, wherein the first and second end plates are linked together to constrain expansion of the electrolyzer stack including constraining expansion of the force applicator in a direction away from the cell block.

8 . The electrolyzer stack of claim 7 , further comprising a tension rod that extends between and at least partially links the first and second end plates together.

9 . The electrolyzer stack of claim 8 , further comprising a spring that is coupled to and cooperates with the tension rod to link the first and second end plates together.

10 . The electrolyzer stack of claim 7 , wherein the plurality of cells correspondingly comprises a plurality of seals that are disposed between the compression plate and the second end plate and that overlie each other to define a perimeter that is disposed about an active zone of the cell block.

11 . The electrolyzer stack of claim 10 , wherein the force applicator overlies at least a portion of the active zone of the cell block.

12 . The electrolyzer stack of claim 11 , wherein the force applicator has an outer-most periphery that is substantially superposed with the perimeter defined by the plurality of seals.

13 . The electrolyzer stack of claim 11 , wherein the force applicator has an outer-most periphery that overlies the active zone inboard of the perimeter defined by the plurality of seals.

14 . The electrolyzer stack of claim 7 , further comprising a pair of terminal plates including a first terminal plate disposed between the cell block and the compression plate and a second terminal plate that is disposed between the cell block and the second end plate, wherein the force applicator overlies the first terminal plate.

15 . The electrolyzer stack of claim 14 , wherein the pair of terminal plates are configured to communicate electricity to the cell block to drive electrolysis of water to form the hydrogen product stream.

16 . An electrolysis system comprising:
a water source; a power source; an electrolyzer stack comprising:
a cell block comprising a plurality of cells in fluid communication with the water source to receive water and in communication with the power source to electrolyze water to form a hydrogen product stream;
a force applicator configured to apply a force to the cell block when pressurized;
a pressure transducer configured to monitor pressure of the hydrogen product stream; and
a pressure source in fluid communication with the force applicator; and
a pressure controller in communication with the pressure transducer and configured to direct the pressure source to pressurize the force applicator in response to the pressure of the hydrogen product stream.

17 . The electrolysis system of claim 16 , further comprising power electronics in communication with the electrolyzer stack and configured to control operation of the cell block to produce the hydrogen product stream, and wherein the pressure controller forms part of the power electronics or is independent of the power electronics.

18 . The electrolysis system of claim 16 , further comprising a recycle stream that is in fluid communication with the electrolyzer stack and the water source to recycle a remaining portion of water from the electrolyzer stack to the water source.

19 . The electrolysis system of claim 16 , wherein the electrolysis system is operably disposed in a vehicle.

20 . A method for operating an electrolysis system, the method comprising:
introducing water to an electrolyzer stack comprising a cell block; electrolyzing water in the cell block to form a hydrogen product stream; monitoring pressure of the hydrogen product stream via a pressure transducer; directing a pressure source via a pressure controller to pressurize a force applicator that thereby applies a force to the cell block in response to the pressure of the hydrogen product stream.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Lai Yeh-Hung

Classifications

• C25B1/04

  by electrolysis of water · CPC title

• C25B15/023

  Measuring, analysing or testing during electrolytic production · CPC title

• C25B9/60

  Constructional parts of cells · CPC title

• C25B9/70 Primary

  Assemblies comprising two or more cells · CPC title

• C25B9/05

  Pressure cells · CPC title