A method for iron and copper removal from solution using metallic reagents

Patent metadata

Field	Value
Publication number	US-2025011898-A1
Application number	US-202218711938-A
Country	US
Kind code	A1
Filing date	Nov 29, 2022
Priority date	Nov 30, 2021
Publication date	Jan 9, 2025
Grant date	—

Abstract

The present disclosure concerns a process for the removal of Cu and Fe from an acidic aqueous solution further containing one or more of Ni and Co, comprising the steps of: —adding a metallic reagent comprising one or more of Ni and Co to the acidic solution, in oxidizing conditions, thereby neutralizing the acidic solution, and forming a precipitate comprising Cu and Fe, wherein at least part of the Cu and Fe is in the form of a hydroxide; and, —separating the Cu and Fe precipitate from the solution, thereby obtaining a solution depleted in Cu and Fe. The process drastically reduces the need for foreign neutralizing agents, thereby restricting or even completely avoiding the introduction of additional impurities into the process. It is advantageously applied on an acidic aqueous solution obtained by leaching materials having the same composition as the metallic reagent.

First claim

1 - 15 . (canceled)

16 . A process for removal of Cu and Fe from an acidic aqueous solution further containing one or more of Ni and Co, comprising the steps of:
adding a metallic reagent comprising one or more of Ni and Co to the acidic aqueous solution, in oxidizing conditions, thereby neutralizing the acidic aqueous solution, and forming a precipitate comprising Cu and Fe, wherein at least part of the Cu and Fe is in the form of a hydroxide; and, wherein the metallic reagent is in the form of a metallic powder; and, separating the Cu and Fe precipitate from the solution, thereby obtaining a solution depleted in Cu and Fe.

17 . The process according to claim 16 , wherein the acidic aqueous solution contains HCl or H 2 SO 4 .

18 . The process according to claim 16 , wherein the metallic reagent is a metallic alloy.

19 . The process according to claim 16 , wherein the metallic reagent is free of sulfur.

20 . The process according to claim 16 , wherein said metallic powder has a particle size distribution in which the particles have an equivalent particle diameter d90 below 500 μm, or in which the particles have an average equivalent particle diameter d50 below 200 μm.

21 . The process according to claim 16 , wherein the oxidizing conditions are obtained by addition of H 2 O 2 and/or an 02-bearing gas.

22 . The process according to claim 16 , wherein the process is performed at atmospheric pressure.

23 . The process according to claim 16 , wherein in the step of adding a metallic reagent, the solution has after neutralizing a pH above 2.0, under the proviso that the acidic aqueous solution contains HCl, or a pH above 3.5, under the proviso that the acidic aqueous solution contains H 2 SO 4 .

24 . The process according to claim 16 , wherein the metallic reagent is added to the acidic solution in a stoichiometric excess relative to the total of the free acid in said solution and of the acid generated in the precipitation reactions.

25 . The process according to claim 16 , wherein the precipitate comprising Cu and Fe also comprises unreacted metallic reagent.

26 . The process according to claim 16 , wherein the acidic aqueous solution is obtained by performing a step of acidic leaching of solid starting material containing Cu, Fe, and at least one of Ni and Co.

27 . The process according to claim 26 , wherein the precipitate comprising Cu and Fe is at least partially recycled to the step of acidic leaching of solid starting material.

28 . The process according to claim 16 , wherein the solid starting material and the metallic reagent have the same composition.

29 . The process according to claim 16 , wherein the solid starting material or the metallic reagent comprise batteries, waste batteries, battery scrap and/or waste from the production of batteries.

Assignees

• Umicore Nv

Inventors

• Klaasen Bart

Classifications

• C22B3/06 Primary

  in inorganic acid solutions {, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions} · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title

• Y02P10/20

  Recycling · CPC title

• C22C30/02

  containing copper · CPC title

• C22B15/0091

  by cementation · CPC title