Hybrid redox fuel cell system

Patent metadata

Field	Value
Publication number	US-2025006966-A1
Application number	US-202418829070-A
Country	US
Kind code	A1
Filing date	Sep 9, 2024
Priority date	Sep 20, 2021
Publication date	Jan 2, 2025
Grant date	—

Abstract

A hybrid redox fuel cell system includes a hybrid redox fuel cell and an electrochemical cell. The hybrid redox fuel cell includes an anode side through which hydrogen is flowed and a cathode side through which liquid electrolyte is flowed, the liquid electrolyte including a metal ion at a higher oxidation state and the metal ion at a lower oxidation state. An anode side of the electrochemical cell is fluidly connected to the cathode side of the hybrid redox fuel cell. At the hybrid redox fuel cell, power is generated by reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode side while oxidizing the reductant at the anode side. At the anode side of the electrochemical cell, the metal ion at the lower oxidation state is oxidized to the higher oxidation state while the power is generated.

First claim

1 . A hybrid redox fuel cell system, comprising:
a hybrid redox fuel cell that generates power by reducing a metal ion in a liquid electrolyte from a higher oxidation state to a lower oxidation state, and an electrochemical cell fluidly coupled to the hybrid redox fuel cell, wherein the liquid electrolyte is recirculated between the electrochemical cell and the hybrid redox fuel cell, and the metal ion in the liquid electrolyte is oxidized from the lower oxidation state to the higher oxidation state at the electrochemical cell.

2 . The hybrid redox fuel cell system of claim 1 , further comprising a plurality of the hybrid redox fuel cells, each of the plurality of the hybrid redox fuel cells electrically connected to another of the plurality of the hybrid redox fuel cells.

3 . The hybrid redox fuel cell system of claim 2 , further comprising a plurality of the electrochemical cells, wherein each of the plurality of the hybrid redox fuel cells is fluidly connected to another of the plurality of the electrochemical cells.

4 . The hybrid redox fuel cell system of claim 3 , further comprising a cell assembly, wherein the cell assembly includes each of the plurality of the hybrid redox fuel cells arranged in layers that are stacked along a longitudinal axis of the cell assembly and sealed within an interior of the cell assembly.

5 . The hybrid redox fuel cell system of claim 4 , wherein the cell assembly further includes each of the plurality of the electrochemical cells arranged in the layers and sealed within the interior of the cell assembly.

6 . The hybrid redox fuel cell system of claim 5 , wherein each of the plurality of the electrochemical cells is electrically decoupled from the other of the plurality of the electrochemical cells.

7 . The hybrid redox fuel cell system of claim 2 , wherein each of the plurality of the hybrid redox fuel cells is fluidly connected to the other of the plurality of the hybrid redox fuel cells.

8 . The hybrid redox fuel cell system of claim 4 , further comprising a plurality of the cell assemblies, each of the plurality of the cell assemblies including a different plurality of the hybrid redox fuel cells and a different plurality of the electrochemical cells.

9 . A method of operating a hybrid redox fuel cell system, the method comprising:
recirculating a liquid electrolyte between a hybrid redox fuel cell and an electrochemical cell; reducing a metal ion in the liquid electrolyte from a higher oxidation state to a lower oxidation state at the hybrid redox fuel cell while generating power at the hybrid redox fuel cell; and oxidizing the metal ion in the liquid electrolyte at the lower oxidation state to the higher oxidation state at the electrochemical cell.

10 . The method of claim 9 , wherein recirculating the liquid electrolyte between the hybrid redox fuel cell and the electrochemical cell includes recycling a flow rate of the liquid electrolyte discharged from the electrochemical cell back to the electrochemical cell before directing the flow rate of the liquid electrolyte to the hybrid redox fuel cell.

11 . The method of claim 10 , further comprising increasing the flow rate of the liquid electrolyte recycled to the electrochemical cell responsive to a concentration of the metal ion at the higher oxidation state at the electrochemical cell decreasing below a threshold concentration.

12 . The method of claim 10 , further comprising increasing the flow rate of the liquid electrolyte recycled to the electrochemical cell responsive to a concentration of the metal ion at the higher oxidation state at the hybrid redox fuel cell decreasing below a threshold concentration.

13 . The method of claim 12 , further comprising recirculating the liquid electrolyte between the hybrid redox fuel cell and a plurality of the electrochemical cells.

14 . The method of claim 13 , wherein recirculating the liquid electrolyte between the hybrid redox fuel cell and the plurality of the electrochemical cells further comprises decreasing the flow rate of the liquid electrolyte from the hybrid redox fuel cell to one of the plurality of the electrochemical cells while increasing a flow rate of the liquid electrolyte from the hybrid redox fuel cell to another of the plurality of the electrochemical cells responsive to the concentration of the metal ion at the higher oxidation state at the hybrid redox fuel cell decreasing below the threshold concentration.

15 . The method of claim 14 , further comprising recirculating the liquid electrolyte between a plurality of the hybrid redux fuel cells and the plurality of the electrochemical fuel cells.

16 . A hybrid redox fuel cell system, comprising:
a hybrid redox fuel cell and an electrochemical cell fluidly coupled to the electrochemical cell; and a controller including instructions stored in non-transitory memory thereon, the instructions executable to:
recirculate a liquid electrolyte between the hybrid redox fuel cell and the electrochemical cell;
reduce a metal ion in the liquid electrolyte from a higher oxidation state to a lower oxidation state at the hybrid redox fuel cell while generating power at the hybrid redox fuel cell; and
oxidize the metal ion in the liquid electrolyte from the lower oxidation state to the higher oxidation state at the electrochemical cell.

17 . The hybrid redox fuel cell system of claim 16 , further comprising a plurality of the hybrid redox fuel cells and a plurality of the electrochemical cells, wherein the instructions are further executable to,
recirculate the liquid electrolyte between the plurality of the hybrid redox fuel cells and the plurality of the electrochemical cells; reduce the metal ion in the liquid electrolyte from the higher oxidation state to the lower oxidation state at each of the plurality of the hybrid redox fuel cells while generating power at each of the plurality of the hybrid redox fuel cells; and oxidizing the metal ion in the liquid electrolyte from the lower oxidation state to the higher oxidation state at each of the plurality of the electrochemical cells.

18 . The hybrid redox fuel cell system of claim 17 , further comprising a power conditioning unit electrically coupled to a number of the plurality of the hybrid redox fuel cells, wherein the power generated at each of the plurality of the hybrid redox fuel cells is output to the power conditioning unit.

19 . The hybrid redox fuel cell system of claim 18 , further comprising a load conductively coupled to the plurality of the hybrid redox fuel cells, wherein the instructions are further executable to increase the number of the plurality of the hybrid redox fuel cells electrically coupled to the power conditioning unit responsive to an increase in a power supplied to the load.

20 . The hybrid redox fuel cell system of claim 19 , wherein the instructions are further executable to increase a number of the plurality of the electrochemical cells fluidly coupled to the plurality of hybrid redox flow cells responsive to increasing the number of the plurality of hybrid redox fuel cells electrically coupled to the power conditioning unit.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig

Classifications

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• H01M8/0693

  Treatment of the electrolyte residue, e.g. reconcentrating · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title