Systems and methods for redox energy recovery

Patent metadata

Field	Value
Publication number	US-2025002336-A1
Application number	US-202118705738-A
Country	US
Kind code	A1
Filing date	Nov 24, 2021
Priority date	Nov 24, 2021
Publication date	Jan 2, 2025
Grant date	—

Abstract

An example method for operating an energy recovery system may comprise providing a reducing gas stream to an inlet of the energy recovery system, contacting redox particles with the reducing gas stream, whereupon the at least one reducing gas species undergoes a chemical reaction with the redox particles to generate carbon dioxide (CO2) and/or steam (H2O) obtaining a first product stream from the energy recovery system, providing an oxidizing gas stream comprising steam (H2O) to the energy recovery system such that hydrogen gas (H2) is generated, and obtaining a second product stream from the energy recovery system, the second product stream comprising hydrogen gas (H2). The reducing gas stream may comprise at least one reducing gas species comprising at least one of carbon monoxide (CO), methane (CH4), hydrocarbons (C2+), hydrogen gas (H2), and carbon dioxide (CO2). The first product stream may comprise carbon dioxide (CO2) and steam (H2O).

First claim

1 . A method for operating an energy recovery system, the method comprising:
providing a reducing gas stream to an inlet of the energy recovery system, the reducing gas stream comprising at least one reducing gas species comprising at least one of carbon monoxide (CO), methane (CH 4 ), hydrocarbons (C 2+ ), hydrogen gas (H 2 ), and carbon dioxide (CO 2 ); contacting redox particles with the reducing gas stream, whereupon the at least one reducing gas species undergoes a chemical reaction with the redox particles to generate carbon dioxide (CO 2 ) and/or steam (H 2 O); obtaining a first product stream from the energy recovery system, the first product stream comprising carbon dioxide (CO 2 ) and steam (H 2 O); providing an oxidizing gas stream comprising steam (H 2 O) to the energy recovery system such that hydrogen gas (H 2 ) is generated; and obtaining a second product stream from the energy recovery system, the second product stream comprising hydrogen gas (H 2 ).

2 . The method according to claim 1 , wherein the oxidizing gas stream further comprises carbon dioxide (CO 2 ); and
wherein the second product stream further comprises carbon monoxide (CO).

3 . The method according to claim 2 , wherein the reducing gas stream and the oxidizing gas stream are provided co-currently; and further comprising contacting the reducing gas stream with inert material particles.

4 . The method according to claim 2 , wherein the reducing gas stream and the oxidizing gas stream are provided counter-currently; and further comprising contacting the reducing gas stream with inert material particles.

5 . The method according to claim 1 , further comprising:
providing the second product stream to a separation unit, wherein the second product stream further comprises unconverted steam (H 2 O); obtaining a first separation unit output stream comprising steam (H 2 O); obtaining a second separation unit output stream comprising hydrogen gas (H 2 ); and providing the first separation unit output stream to an input of the energy recovery system.

6 . (canceled)

7 . The method according to claim 1 , further comprising contacting the redox particles with air;
wherein a stoichiometric amount of air is provided to the energy recovery system, and further comprising: obtaining a nitrogen (N 2 ) stream comprising at least 85% nitrogen (N 2 ).

8 . (canceled)

9 . The method according to claim 1 , further comprising:
contacting the first product stream with carbon dioxide (CO 2 ) capture materials, thereby generating a lean carbon dioxide (CO 2 ) stream; and providing the lean carbon dioxide (CO 2 ) stream to an input of the energy recovery system, wherein the reducing gas stream contacts carbon dioxide (CO 2 ) capture materials in addition to the redox particles.

10 . (canceled)

11 . The method according to claim 1 , wherein contacting the reducing gas stream with redox particles occurs in a first reactor; and
wherein contacting steam (H 2 O) with the redox particles occurs in a second reactor further comprising conveying redox particles from the first reactor to the second reactor using a mechanical conveying system.

12 . (canceled)

13 . The method according to claim 1 , wherein contacting the reducing gas stream with redox particles occurs in a first reactor; and
wherein contacting steam (H 2 O) with the redox particles occurs in the first reactor.

14 . (canceled)

15 . The method according to claim 1 , wherein the reducing gas stream is provided cross-currently relative to a length of a reactor in the energy recovery system; and
wherein the reducing gas stream is provided at a plurality of inputs spaced along the length of the reactor.

16 . (canceled)

17 . The method according to claim 1 , wherein providing the oxidizing gas stream is conducted at a first time and to a first reactor, and further comprising:
providing the oxidizing gas stream to a second reactor at a second time, the second time being after the first time and the second reactor operating in parallel with the first reactor; and providing the oxidizing gas stream to a third reactor at third time, the third time being after the second time and the third reactor operating in parallel with the second reactor.

18 . (canceled)

19 . The method according to claim 1 , further comprising flushing the energy recovery system with an inert gas after obtaining the first product stream and before providing an oxidizing gas stream.

20 . The method according to claim 1 , further comprising:
providing heat transfer liquid to an internal heat transfer unit positioned within the energy recovery system; and/or providing heat transfer media to an external heat transfer unit positioned outside, but in contact with, the energy recovery system.

21 . (canceled)

22 . The method according to claim 1 , further comprising recycling the first product stream back to the energy recovery system.

23 . The method according to claim 1 , further comprising injecting a supplemental reactant stream comprising air, oxygen, nitrogen, argon, or steam.

24 - 25 . (canceled)

26 . The method according to claim 1 , wherein the oxidizing gas stream is provided to a first reactor, and further comprising:
providing the oxidizing gas stream to at least one additional reactor operating in parallel with the first reactor, wherein providing the oxidizing gas stream to the at least one additional reactor is performed in co-current, counter-current, or cross-current orientation.

27 . The method according to claim 1 , further comprising receiving a surge from the second product stream; and
providing the surge to at least one of: storage, downstream process equipment, or back into the reducing gas stream.

28 . The method according to claim 1 , further comprising providing at least one of the first product stream or the second product stream to an energy recovery unit, the energy recovery unit performing at least one of: combusting, generating steam, preheating the reducing gas stream, or generating electricity.

29 . The method according to claim 1 , the first product stream further comprising unconverted gases.

30 . The method according to claim 1 , further comprising contacting the redox particles with oxidizing gas comprising NOx gases.

31 . A reactor system comprising:
a first reactor comprising redox particles; a second reactor in fluid communication with the reducer reactor and configured to receive the redox particles from the reducer reactor; a combustor reactor in fluid communication with the oxidizer reactor and configured to receive the redox particles from the oxidizer reactor,
wherein the combustor reactor comprises a particle flow control module; and
a conveying system in communication with the particle flow control module and the reducer reactor, the conveying system configured to mechanically convey the redox particles from the particle flow control module to the reducer reactor.

32 . The reactor system according to claim 31 , wherein the conveying system comprises a conveyor;
wherein the particle flow control module comprises an L-valve, a J-valve, a loop seal, a seal port, or a combination thereof; and wherein the particle flow control module further comprises an aeration gas input and a mechanical valve adjacent an o

Assignees

• Ohio State Innovation Foundation

Inventors

• Fan Liang-Shih
• Tong Andrew
• Joshi Rushikesh
• Wang Dawei
• Shah Vedant
• Xu Dikai

Classifications

• C01B2203/0838

  by heat exchange with exothermic reactions, other than by combustion of fuel · CPC title

• C01B2203/84

  Energy production · CPC title

• C01B2203/0283

  containing a CO-shift step, i.e. a water gas shift step · CPC title

• B01J2208/00769

  Details of feeding or discharging · CPC title

• B01J2208/00548

  Flow · CPC title