Packaging sheet for power battery of new energy vehicle, power battery assembly of new energy vehicle and disassembling method of power battery assembly of new energy vehicle

Patent metadata

Field	Value
Publication number	US-2024413437-A1
Application number	US-202118702465-A
Country	US
Kind code	A1
Filing date	Oct 21, 2021
Priority date	Oct 21, 2021
Publication date	Dec 12, 2024
Grant date	—

Abstract

The present invention provides a packaging sheet for a power battery of a new energy vehicle, a power battery assembly of a new energy vehicle, and a method for disassembling the power battery assembly of a new energy vehicle. The packaging sheet comprises a functional layer, the functional layer comprises a thermoplastic polymer, and the thermoplastic polymer has a glass transition temperature in a range of 40° C. to 67° C. and a number-average molecular weight in a range of 10000 to 23000. According to the present invention, the packaging sheet for packaging a power battery of a new energy vehicle is simple in structure and easy to disassemble, and the obtained power battery assembly of a new energy vehicle is simple in structure, light in weight and high in battery volume ratio, and in particular, can be disassembled through a very simple process, thereby greatly improving the efficiency of updating and repairing new energy vehicle power batteries for electric vehicles.

First claim

1 . A packaging sheet for a power battery, the packaging sheet comprising a functional layer, the functional layer comprising a thermoplastic polymer, and the thermoplastic polymer having a glass transition temperature in a range of 40° C. to 67° C. and a number-average molecular weight in a range of 10000 to 23000.

2 . The packaging sheet for a power battery according to claim 1 , wherein the thickness of the functional layer is in a range of 10 μm to 100 μm.

3 . (canceled)

4 . The packaging sheet for a power battery according to claim 3 , wherein the thermoplastic polymer comprises one or more among thermoplastic copolyester and thermoplastic polyacrylate.

5 . The packaging sheet for a power battery according to claim 1 , wherein the packaging sheet further comprises an insulating layer laminated with the functional layer.

6 . The packaging sheet for a power battery according to claim 5 , wherein the thickness of the insulating layer is in a range of 25 μm to 50 μm.

7 . The packaging sheet for a power battery according to claim 5 , wherein the packaging sheet further comprises a thermosetting polymer layer laminated with the insulating layer on the side opposite to the functional layer.

8 . The packaging sheet for a power battery according to claim 5 , wherein the packaging sheet further comprises a release layer laminated with the functional layer on the side opposite to the insulating layer.

9 . The packaging sheet for a power battery according to claim 1 , wherein the packaging sheet further comprises a cooling plate directly adhered to the functional layer.

10 . The packaging sheet for a power battery according to claim 5 , wherein the packaging sheet further comprises a cooling plate laminated with the insulating layer on the side opposite to the functional layer.

11 . The packaging sheet for a power battery according to claim 7 , wherein the packaging sheet further comprises a cooling plate laminated with the thermosetting polymer layer on the side opposite to the functional layer.

12 . (canceled)

13 . The packaging sheet for a power battery according to claim 12 , wherein the cooling plate is an aluminum plate.

14 . (canceled)

15 . (canceled)

16 . A power battery assembly, the power battery assembly comprising:
a battery module; a heat-conducting structural adhesive layer in contact with the battery module; a functional layer in contact with the heat-conducting structural adhesive layer; and a cooling plate adjacent to the functional layer, wherein the functional layer comprises a thermoplastic polymer, and the thermoplastic polymer has a glass transition temperature in a range of 40° C. to 67° C. and a number-average molecular weight in a range of 10000 to 23000.

17 . (canceled)

18 . (canceled)

19 . The power battery assembly according to claim 18 , wherein the thermoplastic polymer comprises one or more among thermoplastic copolyester and thermoplastic polyacrylate.

20 . The power battery assembly according to claim 16 , wherein the functional layer is directly in contact with the cooling plate.

21 . The power battery assembly according to claim 16 , wherein the thickness of the heat-conducting structural adhesive layer is in a range of 0.5 mm to 2 mm.

22 - 25 . (canceled)

26 . The power battery assembly according to claim 16 , wherein the power battery assembly further comprises an insulating layer between the functional layer and the cooling plate and/or an insulating layer between the functional layer and the battery module.

27 . The power battery assembly according to claim 26 , wherein the thickness of the insulating layer is in a range of 25 μm to 50 μm.

28 . A method for disassembling the power battery assembly according to claim 16 , the method comprising:
heating the cooling plate to a range of 70° C. to 100° C.; and separating the heat-conducting structural adhesive layer from the cooling plate.

29 . The method for disassembling the power battery assembly energy-vehicle according to claim 28 , wherein the step of heating the cooling plate to a range of 70° C. to 100° C. comprises:
pumping a heating fluid through the circulating pipes.

30 . The method for disassembling the power battery assembly according to claim 29 , wherein the heating fluid is water.

Assignees

• 3M Innovative Properties Company

Inventors

• Zhang Yunshu
• Jin Zhou
• Yu Xuetao
• Wu Shuang

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/42

  Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells (H01M10/60 takes precedence) · CPC title

• H01M50/121

  Organic material · CPC title

• B60L50/64

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M10/6554

  Rods or plates · CPC title