Multilayer structure with an improved hydrogen barrier

Patent metadata

Field	Value
Publication number	US-2024399720-A1
Application number	US-202218693927-A
Country	US
Kind code	A1
Filing date	Sep 16, 2022
Priority date	Sep 21, 2021
Publication date	Dec 5, 2024
Grant date	—

Abstract

The present invention relates to a multilayer structure for storing or transporting a gas comprising hydrogen, wherein the multilayer structure comprises at least three layers comprising an inner layer comprising at least one first polymer, a middle layer comprising ethylene-vinyl alcohol copolymer, and an outer layer comprising at least one second polymer, and wherein the water-vapour transmission rate of the inner layer is lower than that of the outer layer. The multilayer structure has excellent hydrogen gas barrier properties. Therefore, the multilayer structure is suitable for a hydrogen storage vessel and a hydrogen transportation pipe.

First claim

1 . A multilayer structure for storing or transporting a gas comprising hydrogen, wherein the multilayer structure comprises at least three layers comprising
a. an inner layer comprising at least one first polymer, b. a middle layer comprising ethylene-vinyl alcohol copolymer, and c. an outer layer comprising at least one second polymer, and wherein the water-vapour transmission rate measured at 38° C. and 90% RH according to ISO15106-2:2003 of the inner layer is lower than the water-vapour transmission rate measured at 38° C. and 90% RH according to ISO15106-2:2003 of the outer layer.

2 . The multilayer structure according to claim 1 , wherein a ratio (I/O) is 60/40 or more and 99/1 or less, wherein I is the total thickness of the layers positioned inside the middle layer and O is the total thickness of the layers positioned outside the middle layer.

3 . The multilayer structure according to claim 1 , wherein a ratio (A/B) is 3/97 or more and 30/70 or less, wherein A is the thickness of the middle layer and B is the thickness of the multilayer structure.

4 . The multilayer structure according to claim 1 , wherein the first polymer and the second polymer have the same chemical composition and wherein the thickness of the inner layer is higher than the thickness of the outer layer.

5 . The multilayer structure according to claim 1 , wherein the first polymer is high-density polyethylene (HDPE).

6 . The multilayer structure according to claim 5 , wherein both of the first polymer and the second polymer are high-density polyethylene (HDPE), and a ratio (I/O) is 60/40 or more and 99/1 or less, wherein I is the total thickness of the layers positioned inside the middle layer and O is the total thickness of the layers positioned outside the middle layer.

7 . The multilayer structure according to claim 1 , wherein the second polymer is polyamide (PA).

8 . The multilayer structure according to claim 7 , wherein the first polymer is high-density polyethylene (HDPE) and the second polymer is polyamide (PA), and a ratio (I/O) is 60/40 or more and 99/1 or less, wherein I is the total thickness of the layers positioned inside the middle layer and O is the total thickness of the layers positioned outside the middle layer.

9 . The multilayer structure according to claim 1 , wherein an ethylene content of the ethylene-vinyl alcohol copolymer is between 20 and 60 mol %.

10 . The multilayer structure according to claim 9 , wherein an ethylene content of the ethylene-vinyl alcohol copolymer is 20 mol % or more and 30 mol % or less.

11 . The multilayer structure according to claim 1 , wherein the middle layer comprises 5 ppm or more and 200 ppm or less of a phosphate ion and 10 ppm or more and 400 ppm or less of an alkali metal ion.

12 . The multilayer structure according to claim 1 , wherein the middle layer comprises 50 ppm or more and 400 ppm or less, in terms of boron element, of a boron compound.

13 . The multilayer structure according to claim 1 , wherein the middle layer further comprises at least one additional polymer chosen from the list consisting of elastomers, polyolefins, polyesters, polyurethanes and polyamide.

14 . The multilayer structure according to claim 13 , wherein the middle layer comprises 70 mass % or more and 99 mass % or less of ethylene-vinyl alcohol copolymer and 1 mass % or more and 30 mass % or less of acid-modified ethylene-α-olefin copolymer.

15 . The multilayer structure according to claim 1 , wherein a water content of the middle layer is 1.1 mass % or more and 4 mass % or less.

16 . The multilayer structure according to claim 1 , wherein the gas comprises equal to or more than 99 vol % hydrogen.

17 . The multilayer structure according to claim 1 , wherein a relative humidity of the gas is 20% or less.

18 . A hydrogen storage vessel or a hydrogen transportation pipe comprising or consisting of the multilayer structure according to claim 1 .

19 . A hydrogen storage vessel according to claim 18 , wherein the first polymer is high-density polyethylene (HDPE) and the second polymer is high-density polyethylene (HDPE) or polyamide (PA), and a ratio (I/O) is 60/40 or more and 99/1 or less, wherein I is the total thickness of the layers positioned inside the middle layer and O is the total thickness of the layers positioned outside the middle layer.

20 . A hydrogen storage vessel according to claim 18 , wherein the first polymer is high-density polyethylene (HDPE) and the second polymer is polyamide (PA), and a ratio (A/B) is 3/97 or more and 30/70 or less, wherein A is the thickness of the middle layer and B is the thickness of the multilayer structure.

21 . A hydrogen transportation pipe according to claim 18 , wherein the first polymer is high-density polyethylene (HDPE) and the second polymer is high-density polyethylene (HDPE) or polyamide (PA), and a ratio (I/O) is 60/40 or more and 99/1 or less, wherein I is the total thickness of the layers positioned inside the middle layer and O is the total thickness of the layers positioned outside the middle layer, and a relative humidity of the gas is 20% or less.

22 . A hydrogen transportation pipe according to claim 18 , wherein the first polymer is high-density polyethylene (HDPE) and the second polymer is polyamide (PA), and a relative humidity of the gas is 20% or less.

23 . Use of the multilayer structure according to claim 1 in a hydrogen storage tank, a liner for a hydrogen storage tank, a hydrogen transportation pipe or a liner for a hydrogen transportation pipe.

24 . The use according to claim 23 , wherein before storage or transportation of hydrogen gas, the multilayer structure is aged in a high relative humidity environment, to adjust a water content of the middle layer to 1.1 mass % or more and 4 mass % or less.

25 . The use according to claim 23 , wherein the multilayer structure is used in a motor vehicle.

26 . A fuel cell electric vehicle (FCEV) comprising the multilayer structure according to claim 1 .

Assignees

• Kuraray Co

Inventors

• Shimo Hiroyuki
• Geboes Yannick
• Winckelmans Naomi

Classifications

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/04216

  characterised by the choice for a specific material, e.g. carbon, hydride, absorbent · CPC title

• F17C2270/0184

  Fuel cells · CPC title

• F17C2270/0168

  by vehicles · CPC title

• F17C2221/012

  Hydrogen · CPC title