Processing hard rock lithium minerals or other materials to produce lithium materials and byproducts converted from a sodium sulfate intermediate product
US-2024425381-A1 · Dec 26, 2024 · US
US2024396111A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2024396111-A1 |
| Application number | US-202218694416-A |
| Country | US |
| Kind code | A1 |
| Filing date | Sep 14, 2022 |
| Priority date | Sep 23, 2021 |
| Publication date | Nov 28, 2024 |
| Grant date | — |
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In a method for recovering a lithium precursor from a lithium secondary battery, an electrode powder is prepared from a lithium secondary battery. A calcium compound is mixed with the electrode powder to prepare a cathode active material mixture. The cathode active material mixture is reductively treated to form a preliminary precursor mixture. A lithium precursor is recovered from the preliminary precursor mixture. Accordingly, the lithium precursor is obtained with high purity without a complicated leaching process and an additional process resulting from a wet-based process using an acidic solution.
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1 . A method for recovering a lithium precursor from a lithium secondary battery, comprising: preparing an electrode powder from a lithium secondary battery; mixing a calcium compound with the electrode powder to prepare a cathode active material mixture; reductively treating the cathode active material mixture to form a preliminary precursor mixture; and recovering a lithium precursor from the preliminary precursor mixture. 2 . The method of claim 1 , wherein the lithium secondary battery includes an End-of-Life (EOL) lithium secondary battery. 3 . The method of claim 1 , wherein preparing the electrode powder comprises dry pulverizing the lithium secondary battery. 4 . The method of claim 1 , wherein the electrode powder comprises components derived from a cathode active material, an anode active material, a binder, a conductive material and an electrolyte solution. 5 . The method of claim 4 , wherein preparing the cathode active material mixture or forming the preliminary precursor mixture comprises at least partially removing the components derived from the anode active material, the electrolyte solution, the conductive material and the binder by reacting with the calcium compound. 6 . The method of claim 5 , wherein the components derived from the anode active material, the electrolyte solution, the conductive material and the binder include a fluorine component and a carbon component. 7 . The method of claim 5 , wherein the calcium compound includes calcium oxide. 8 . The method of claim 6 , wherein reacting the electrode powder with the calcium compound includes mixing the calcium compound that contains calcium elements 0.5 to 1.5 times of fluorine elements contained in the electrode powder. 9 . The method of claim 1 , wherein preparing the cathode active material mixture comprises heat-treating the electrode powder and the calcium compound together at a temperature ranging from 300 to 600° C. 10 . The method of claim 1 , wherein the reductive treatment includes a dry reduction using a hydrogen gas or a carbon-based material. 11 . The method of claim 1 , wherein a temperature of the reductive treatment ranges from 400 to 600° C. 12 . The method of claim 1 , wherein recovering the lithium precursor from the preliminary precursor mixture comprises washing the preliminary precursor mixture with water to obtain a lithium precursor hydrate. 13 . The method of claim 12 , wherein a recovery ratio of lithium hydroxide in the lithium precursor hydrate is 93% or more.
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