Alloy treatment method

Patent metadata

Field	Value
Publication number	US-2024392408-A1
Application number	US-202218696560-A
Country	US
Kind code	A1
Filing date	Sep 22, 2022
Priority date	Sep 29, 2021
Publication date	Nov 28, 2024
Grant date	—

Abstract

The present invention pertains to an alloy treatment method for obtaining a solution containing nickel and/or cobalt from alloys containing nickel and/or cobalt and copper, such as waste lithium-ion batteries, the method comprising: a leaching step S1 in which an acid solution is added to the alloys in the presence of a sulfurizing agent to perform a leaching treatment and obtain a leachate and a leaching residue; and a cementation step S2 in which a reducing agent and a sulfurizing agent are added to the resulting leachate to perform a copper-removal treatment for sulfurizing at least copper contained in the leachate and obtain a post-copper removal solution and a copper-removed residue, wherein the copper-removed residue obtained through the copper-removal treatment in the cementation step S2 is repeatedly subjected to the leaching step S1 and subjected to a leaching treatment together with the alloys.

First claim

1 . An alloy processing method for obtaining a solution containing nickel and/or cobalt from an alloy containing nickel and/or cobalt and copper, the method comprising:
a leaching step of performing a leaching treatment by adding an acid solution to the alloy in a presence of a sulfurizing agent to obtain a leachate and a leaching residue; and a cementation step of performing a copper-removal treatment by adding a reducing agent and a sulfurizing agent to the leachate obtained in the leaching step to sulfurize copper contained at least in the leachate to obtain a post-copper-removal solution and a copper-removed residue; wherein the copper-removed residue obtained through the copper-removal treatment in the cementation step is fed back to the leaching step to subject the copper-removed residue to the leaching treatment together with the alloy.

2 . The alloy processing method according to claim 1 ,
wherein the copper-removed residue obtained through the copper-removal treatment in the cementation step is separated and recovered and formed into a slurry and the slurry is fed back to the leaching step within 1.5 hours from the slurry formation to subject the copper-removed residue to the leaching treatment together with the alloy.

3 . The alloy processing method according to claim 1 ,
wherein the copper-removed residue obtained through the copper-removal treatment in the cementation step is formed into a slurry and fed back to the leaching step to subject the copper-removed residue to the leaching treatment together with the alloy, while maintaining the pH of the slurry of the copper-removed residue at 3 or less.

4 . The alloy processing method according to claim 1 ,
wherein, in the cementation step, an addition amount of the sulfurizing agent is set to less than 1 equivalent with respect to copper contained in the leachate.

5 . The alloy processing method according to claim 1 ,
wherein, in the cementation step, the alloy containing nickel and/or cobalt and copper is used as the reducing agent.

6 . The alloy processing method according to claim 5 ,
wherein the alloy remains in the copper-removed residue to be fed back to the leaching step.

7 . The alloy processing method according to claim 5 ,
wherein, in the cementation step, the addition amount of the sulfurizing agent is set to less than 1 equivalent with respect to copper contained in the leachate and the alloy to be used as the reducing agent.

8 . The alloy processing method according to claim 5 ,
wherein an amount of the alloy added as the reducing agent in the cementation step is in the range of 1.0 times or more and 2.0 times or less an equivalent required to sulfurize copper contained in the leachate to precipitate as copper sulfide.

9 . The alloy processing method according to claim 1 ,
wherein the alloy includes an alloy obtained by melting a discarded battery of a lithium ion battery.

10 . The alloy processing method according to claim 2 ,
wherein, in the cementation step, an addition amount of the sulfurizing agent is set to less than 1 equivalent with respect to copper contained in the leachate.

11 . The alloy processing method according to claim 3 ,
wherein, in the cementation step, an addition amount of the sulfurizing agent is set to less than 1 equivalent with respect to copper contained in the leachate.

Assignees

• Sumitomo Metal Mining Co

Inventors

• Takenouchi Hiroshi
• Shouji Hirofumi
• Matsuoka Itsumi
• MATSUGI Takumi
• Sanjo Shota
• Asano Satoshi
• HEGURI Shin-ichi

Classifications

• B01D9/0054

  Use of anti-solvent · CPC title

• B09B3/40

  involving thermal treatment, e.g. evaporation (processes using mineral binders involving a melting or softening step B09B3/29; involving radiation B09B3/50) · CPC title

• B09B2101/16

  Batteries · CPC title

• B09B3/80

  involving an extraction step · CPC title

• B09B3/70

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title