Solid-state structures with volatile sintering aids, and methods for fabrication and use thereof
US-2024429439-A1 · Dec 26, 2024 · US
US2024363896A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2024363896-A1 |
| Application number | US-202418770300-A |
| Country | US |
| Kind code | A1 |
| Filing date | Jul 11, 2024 |
| Priority date | Feb 14, 2022 |
| Publication date | Oct 31, 2024 |
| Grant date | — |
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Disclosed are a grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte, a preparation method therefor, and an application thereof. Part of doping elements are step-doped at the grain boundary and the surface of the lithium-lanthanum-zirconium composite oxide solid electrolyte to improve the distribution state of the doping elements at the grain boundaries, reduce the number of grain boundaries, lower the grain boundary resistance of the lithium-lanthanum-zirconium composite oxide, thereby obtaining high ionic conductivity. The doping method has the advantages of being simple and convenient in process, low in cost and high in universality, can meet the requirements of different solid electrolytes on doping elements, and is suitable for large-scale application. The solid electrolyte obtained from the technical solution of the present application can be used in fields such as all-solid-state lithium or lithium ion batteries, semi-solid lithium ion batteries, lithium air batteries and the like.
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What is claimed is: 1 . A grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte, wherein, the chemical formula of the solid electrolyte is Li 7-x La 3-y Zr 2-z M α O 12-β D δ ; wherein M comprises one or more cationic doping elements and D comprises one or more anionic doping elements, and 0≤x≤3, 0≤y≤1.5, 0≤z≤1, 0<α<3, 0≤β≤1.5, and 0≤δ≤1. 2 . The grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , wherein, the solid electrolyte contains an oxide of Li and M, or one or more of the oxide of Li and M and a fluoride, sulfide, nitrogen-containing compound, phosphate, and complex thereof formed from Li, M, and D at the grain boundary and the surface thereof. 3 . The grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , wherein, the doping element M comprises one or a combination of more than one of cations Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, B, Al, Ga, In, Si, Ge, Sn, Sb, Bi, Se, Te, Nb, Mo, Hf, Ta, W, and rare earth elements other than La; preferably, the doping element M comprises one or a combination of more than one of cations Ti, V, Mn, Fe, Co, Ni, Cu, Zn, Al, Ga, In, Ge, Sn, Sb, Te, Nb, Mo, Ta, Ce, Pr, Nd, Sm, Eu, Gd, Yb, Sc, and Y; further preferably, the doping element M comprises one or a combination of more than one of cations Mn, Fe, Co, Ni, Al, Ga, Nb, Ta, Ce, Pr, Nd, Sm, Gd, Yb, and Y; and the doping element D comprises one or a combination of more than one of anions N, F, P, and S. 4 . The grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , wherein, the molar content of the doping element M is less than or equal to 12% of the molar amount of the solid electrolyte by mole; and the molar content of doping element D is less than or equal to 5% of the molar amount of the solid electrolyte. 5 . The grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , wherein, the lithium-lanthanum-zirconium composite oxide comprises a garnet-type structure. 6 . A preparation method for the grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , comprising the following steps: S 1 , mixing aqueous solutions of lanthanum and zirconium compounds in a desired stoichiometric ratio to obtain a mixed material liquid; adding the mixed material liquid and an alkaline substance into a reactor for a precipitation reaction; performing suction filtration, washing, drying, and roasting on the obtained precipitate to obtain a lanthanum-zirconium oxide; and S 2 , mixing the lanthanum-zirconium oxide with liquid salts of doping elements M and Li under a stirring condition in one or more steps, drying and then performing once or twice heat treatments, and then performing once or twice calcinations to obtain the grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte; wherein the zirconium source in the mixed material liquid in step S 1 comprises one or a combination of more than one of zirconium oxychloride, zirconium oxynitrate, zirconium sulfate, zirconium acetate, and zirconium citrate; the lanthanum source comprises one or a combination of more than one of lanthanum chloride, lanthanum nitrate, lanthanum sulfate, lanthanum acetate, and lanthanum citrate. 7 . The method according to claim 6 , wherein, all or part of Li in the form of solid salt is added to the M-containing lanthanum-zirconium oxide. 8 . The method according to claim 6 , wherein, the alkaline substance comprises magnesium bicarbonate, urea, and at least one of hydroxide, carbonate, or bicarbonate of at least one element of ammonium, sodium, or potassium, preferably comprises at least one of sodium hydroxide, urea, aqueous ammonia, and ammonium bicarbonate. 9 . The method according to claim 6 , wherein, in step S 1 , adding the mixed material liquid and the alkaline substance into the reactor for the precipitation reaction, the pH during the precipitation process is controlled in the range of 4.5-14, preferably 5-10; the endpoint pH of the precipitation is controlled at 8-13, preferably 9-11; the temperature is controlled at 0-120° C., preferably 10-80° C.; and the roasting temperature in step S 1 is 600-1000° C., preferably 700-900° C.; and the roasting time is 1-24 h, preferably 3-15 h. 10 . The method according to claim 6 , wherein, the liquid salt of the doping element M or Li comprise one or a combination of more than one of nitrate, acetate, sulfate, citrate, and an amino acid salt molten salt or aqueous solution. 11 . The method according to claim 6 , wherein, doping element D is added in one or more of the steps S 1 and S 2 ; the doping element D is derived from one or a combination of more than one of nitrate, fluoride, phosphate, sulfate, and sulfide. 12 . The method according to claim 6 , wherein, the heat treatment temperature in step S 2 is 200-750° C., preferably 400-600° C.; and the heat treatment time is 1-24 h, preferably 3-15 h; and the calcination temperature in step S 2 is 700-1100° C., preferably 800-950° C.; and the calcination time is 1-24 h, preferably 3-15 h. 13 . A preparation method for the grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte according to claim 1 , comprising the following steps: S 1 , mixing aqueous solutions of lanthanum and zirconium, and M or a part of M compound in a desired stoichiometric ratio to obtain a mixed material liquid; adding the mixed material liquid and an alkaline substance into a reactor for a precipitation reaction; performing suction filtration, washing, drying, and roasting on the obtained precipitate to obtain an M-containing lanthanum-zirconium oxide; and S 2 , mixing the M-containing lanthanum-zirconium oxide with a liquid salt of Li or a mixed liquid salt of the remaining doping element M and Li under a stirring condition in one or more steps, drying and then performing once or twice heat treatments, and then performing once or twice calcinations to obtain the grain boundary- and surface-doped lithium-lanthanum-zirconium composite oxide solid electrolyte; wherein the zirconium source in the mixed material liquid in step S 1 comprises one or a combination of more than one of zirconium oxychloride, zirconium oxynitrate, zirconium sulfate, zirconium acetate, and zirconium citrate; the lanthanum source comprises one or a combination of more than one of lanthanum chloride, lanthanum nitrate, lanthanum sulfate, lanthanum acetate, and lanthanum citrate. 14 . The method according to claim 13 wherein, all or part of Li in the form of solid salt is added to the M-containing lanthanum-zirconium oxide. 15 . The method according to claim 13 , wherein, the alkaline substance comprises magnesium bicarbonate, urea, and at least one of hydroxide, carbonate, or bicarbonate of at least one element of ammonium, sodium, or potassium, preferably comprises at least one of sodium hydroxide, urea, aqueous ammonia, and ammonium bicarbonate. 16 . The method according to claim 13 , wherein, in step S 1 , adding the mixed material liquid and the alkaline substance into the reactor for the precipitation reaction, the pH during the precipitation process is controlled in the range of 4.5-14, preferably 5-10; the endpoint pH of the precipitation is controlled at 8-13, preferably 9-11; the temperature is controlled at
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