Electrode for the electrolytic evolution of hydrogen

Patent metadata

Field	Value
Publication number	US-2024360572-A1
Application number	US-202218574593-A
Country	US
Kind code	A1
Filing date	Aug 1, 2022
Priority date	Aug 2, 2021
Publication date	Oct 31, 2024
Grant date	—

Abstract

An electrode and in particular an electrode suitable for use as a cathode for hydrogen evolution in industrial electrolytic processes and a method for its preparation. The electrode comprises a metal substrate provided with a catalytic coating, the catalytic coating comprising a first protective layer in direct contact with the substrate, the first protective layer comprising platinum, in the form of metal or its oxides, and a second layer applied on top of the first protective layer, the second layer comprising platinum, palladium and an element selected from the group of rare earths, in the form of metals or their oxides, wherein the second layer comprises 15-40% by weight of platinum and 10-30% by weight of palladium and 40-75% by weight of an element selected from the group of rare earths referred to metals.

First claim

1 . An electrode for gas evolution in electrochemical processes comprising a metal substrate provided with a catalytic coating, said catalytic coating comprising a first protective layer in direct contact with the substrate, said first protective layer comprising platinum, in the form of metal or its oxides, and a second layer applied on top of said first protective layer, said second layer comprising platinum, palladium and an element selected from the group of rare earths, in the form of metals or their oxides, wherein said second layer comprises 15-40% by weight of platinum and 10-30% by weight of palladium and 40-75% by weight of an element selected from the group of rare earths referred to metals.

2 . The electrode according to claim 1 wherein said first protective layer consists of platinum or a mixture of platinum and palladium wherein the palladium is up to 40% by weight referred to metals.

3 . The electrode according to claim 1 wherein the element chosen from the rare earth group is praseodymium, cerium or lanthanum.

4 . The electrode according to claim 1 wherein the catalytic coating has a total noble metal load between 2.5 and 7 g/m 2 .

5 . A method for the preparation of an electrode as defined in claim 1 , comprising the following steps:
(a) applying to a metal substrate of a first solution containing precursors of the components of said first protective layer; (b) optionally drying at 30-100° C. for a time between 2 and 60 minutes; (c) decomposing said first solution by heat treatment at 450-600° C.; (d) optionally repeating steps a-c one or more times until the desired load is reached; (e) applying a second solution containing the precursors of the components of said second layer; (f) optionally drying at 30-100° C. for a time between 2 and 60 minutes; (g) decomposing said second solution by heat treatment at 450-600° C.; (h) optionally repetaing stages e-g one or more times until the desired load is reached.

6 . The method according to claim 5 , wherein said first solution contains the platinum precursor and said second solution contains the platinum, palladium and praseodymium precursors.

7 . A cell for the electrolysis processes comprising an anodic compartment and a cathodic compartment separated by an ion exchange membrane or a diaphragm where the cathodic compartment is equipped with an electrode according to claim 1 .

8 . An electrolyser comprising a modular arrangement of cells, wherein each cell is equipped according to claim 7 .

9 . A method of producing hydrogen by electrolysis of water or producing chlorine and alkali by electrolysis of alkaline brine comprising using the cell of claim 7 .

10 . A method of producing hydrogen by electrolysis of water or producing chlorine and alkali by electrolysis of alkaline brine comprising using the cell according to claim 9 in an electrolyzer.

Assignees

• Industrie De Nora Spa

Inventors

• Calderara Alice
• Mora Stefania

Classifications

• C23C18/04

  Pretreatment of the material to be coated (C23C18/06 takes precedence) · CPC title

• C23C18/08

  characterised by the deposition of metallic material · CPC title

• C23C18/1225

  Deposition of multilayers of inorganic material · CPC title

• C23C18/1216

  Metal oxides (C23C18/1212 takes precedence) · CPC title

• C25B11/097

  comprising two or more noble metals or noble metal alloys · CPC title