Method for recycling Li-ion batteries

Patent metadata

Field	Value
Publication number	US-2024347800-A1
Application number	US-202218579340-A
Country	US
Kind code	A1
Filing date	Jul 11, 2022
Priority date	Jul 15, 2021
Publication date	Oct 17, 2024
Grant date	—

Abstract

Lithium-containing electrochemical energy storage devices a recycled by the following steps: i) The electrochemical energy storage devices are initially comminuted and a fraction comprising an active material is separated from the comminuted material. The fraction includes carbon (C), lithium (Li) and at least one of cobalt (Co), manganese (Mn), nickel (Ni), or iron (Fe). ii) The fraction comprising active material is subsequently fed to a melt-down unit and is melted down in the presence of slag-forming agents so that a molten slag phase and a molten metal phase are formed, iii) Then, the lithium (Li) contained in the molten slag phase and/or molten metal phase is converted into a gas phase by the addition of a fluorinating agent and the carbon (C) is converted into a gas phase by the addition of an oxygen-containing gas, and the lithium and carbon are withdrawn from the process as discharge gas.

First claim

1 .- 12 . (canceled)

13 . A method for recycling lithium-containing electrochemical energy storage devices, comprising:
comminuting the lithium-containing electrochemical energy storage devices to form a comminuted material and separating an active material fraction from the comminuted material, wherein the active material fraction comprises
carbon (C),
lithium (Li), and
at least one of the elements selected from the group consisting of cobalt (Co), manganese (Mn), nickel (Ni), and iron (Fe);
subsequently feeding the active material fraction to a melt-down unit and melting down the active material fraction in presence of slag-forming agents, thereby forming a molten slag phase and a molten metal phase; converting the lithium (Li) contained in the molten slag phase and/or in the molten metal phase into a gas phase by adding a fluorinating agent; converting the carbon (C) into a gas phase by adding an oxygen-containing gas; and withdrawing the lithium and the carbon as discharge gas.

14 . The method according to claim 13 ,
wherein converting the lithium (Li) contained in the molten slag phase and/or in the molten metal phase into the gas phase produces a lithium fluoride-containing gas, and wherein converting the carbon (C) into the gas phase includes oxidizing the carbon (C) with the oxygen-containing gas to carbon monoxide (CO).

15 . The method according to claim 14 , further comprising
thermally reacting the lithium fluoride-containing gas with the carbon monoxide (CO) and oxygen to form lithium carbonate (Li 2 CO 3 ).

16 . The method according to claim 13 ,
wherein a fluorine content of 0.05 to 15.0% by weight is added via the fluorinating agent in relation to the active material fraction.

17 . The method according to claim 14 , further comprising
continuously detecting a proportion of the lithium fluoride-containing gas and/or a proportion of the carbon monoxide (CO) in the gas phase and/or in the discharge gas.

18 . The method according to claim 13 , wherein the method is carried out in the presence of a carrier gas.

19 . The method according to claim 18 , wherein the carrier gas is nitrogen.

20 . The method according to claim 18 , wherein the carrier gas is blown into the melt-down unit at a flow rate of at least 300 Nm 3 /h in relation to an amount of 1000 kg of active material.

21 . The method according to claim 20 , wherein the carrier gas is blown into the melt-down unit at a flow rate of at least 1000 Nm 3 /h in relation to an amount of 1000 kg of active material.

22 . The method according to claim 20 , further comprising
continuously detecting the flow rate of the carrier gas.

23 . The method according to claim 13 , further comprising
continuously detecting a temperature of the gas phase and/or of the discharge gas.

24 . The method according to claim 13 , further comprising
separating an electrolyte-comprising fraction from the lithium-containing electrochemical energy storage devices and/or from the comminuted material, and using the electrolyte-comprising fraction as the fluorinating agent.

25 . The method according to claim 24 , wherein the electrolyte-comprising fraction comprises lithium hexafluorophosphate (LiPF 6 ).

26 . The method according to claim 13 ,
wherein the active material fraction comprises aluminum (Al) in a proportion of at most 10.0% by weight.

Assignees

• Sms Group Gmbh

Inventors

• Geimer Stephan
• Reuter Markus Andreas
• Borowski Nikolaus Peter Kurt
• Hecker Erik

Classifications

• B09B3/35

  Shredding, crushing or cutting · CPC title

• B09B2101/16

  Batteries · CPC title

• B09B3/40

  involving thermal treatment, e.g. evaporation (processes using mineral binders involving a melting or softening step B09B3/29; involving radiation B09B3/50) · CPC title

• B09B3/70

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title