Composite positive electrode active material, method of preparing the same, positive electrode including the same, and secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2024332526-A1
Application number	US-202418739751-A
Country	US
Kind code	A1
Filing date	Jun 11, 2024
Priority date	Jun 21, 2021
Publication date	Oct 3, 2024
Grant date	—

Abstract

A positive electrode active material includes a lithium-transition metal composite phosphate including a first crystalline phase having a composition represented by Formula 1 and having an olivine structure, and a second crystalline phase having a composition represented by Formula 2 and having a pyrophosphate-containing structure, wherein the second crystalline phase is in an amount of greater than 0 mole percent and not greater than 50 mole percent with respect to a total number of moles of the first crystalline phase and the second crystalline phase, a positive electrode, a secondary battery: Li x M1 y PO 4 (Formula 1), Li a M2 b (P 2 O 7 ) 4 (Formula 2), where 0.9≤x≤1.1, 0.9≤y≤1.1, 5.5≤a≤6.5, and 4.8≤b≤5.2, and M1 and M2 are each independently an element from Groups 3 to 11 in the 4th period of the Periodic Table of the Elements, or a combination thereof.

First claim

What is claimed is:

1 . A composite positive electrode active material comprising:
a lithium-transition metal composite phosphate comprising a first crystalline phase having a composition represented by Formula 1 and having an olivine structure; and a second crystalline phase having a composition represented by Formula 2 and having a pyrophosphate-containing structure, wherein the lithium-transition metal composite phosphate has a primary peak at a diffraction angle of 25.80° 2θ±0.5° 2θ and a secondary peak at a diffraction angle of 28.3°2θ±0.5° 2θ, and a ratio of an intensity of the primary peak to an intensity of the secondary peak of the lithium-transition metal composite phosphate is about 0.01 to less than about 1, when analyzed by an X-ray diffraction using CuKα radiation,
Li x M1 y PO 4   Formula 1

Li a M2 b (P 2 O 7 ) 4   Formula 2

wherein in Formulas 1 and 2, 0.9≤x≤1.1, 0.9≤y≤1.1, 5.5≤a≤6.5, and 4.8≤b≤5.2, and M1 and M2 are each independently an element from Groups 3 to 11 in the 4th period of the Periodic Table of the Elements, or a combination thereof.

2 . The composite positive electrode active material of claim 1 ,
wherein M1 and M2 are each independently Co, Ni, Mn, Fe, Cu, Zn, Ti, V, Cr, or a combination thereof.

3 . The composite positive electrode active material of claim 1 ,
wherein the first crystalline phase has a composition represented by Formula 3:
Li x (Co 1-w M3 w ) y PO 4   Formula 3

wherein in Formula 3, 0.9≤x≤1.1, 0.9≤y≤1.1, and 0≤w<1, and M3 is an element from Groups 3 to 8, 10, and 11 in the 4th period of the Periodic Table of the Elements, or a combination thereof.

4 . The composite positive electrode active material of claim 3 ,
wherein M3 is Ni, Mn, Fe, Cu, Zn, Ti, V, Cr, or a combination thereof and 0<w<1.

5 . The composite positive electrode active material of claim 1 ,
wherein the first crystalline phase has a composition selected from compositions represented by Formulas 4a to 4i:
Li x Co y PO 4   Formula 4a

wherein in Formula 4a, 0.9<x<1.1, and 0.9<y<1.1,
Li x (Co 1-w Ni w ) y PO 4   Formula 4b

wherein in Formula 4b, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1,
Li x (Co 1-w Mn w ) y PO 4   Formula 4c

wherein in Formula 4c, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1,
Li x (Co 1-w Fe w ) y PO 4   Formula 4d

wherein in Formula 4d, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1,
Li x (Co 1-w Cu w ) y PO 4   Formula 4e

wherein in Formula 4e, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1,
Li x (Co 1-w Zn w ) y PO 4   Formula 4f

wherein in Formula 4f, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1,
Li x (Co 1-w Ti w ) y PO 4   Formula 4g

wherein in Formula 4g, 0.9≤x≤1.1, 0.9≤y≤1.1, and 0<w<1,
Li x (Co 1-w V w ) y PO 4   Formula 4h

wherein in Formula 4h, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1, or
Li x (Co 1-w Cr w ) y PO 4   Formula 4i

wherein in Formula 4i, 0.9<x<1.1, 0.9<y<1.1, and 0<w<1.

6 . The composite positive electrode active material of claim 1 ,
wherein the second crystalline phase has a composition represented by Formula 5:
Li c M4 d (P 2 O 7 ) 4   Formula 5

wherein in Formula 5, 5.6≤c≤6.4 and 4.8≤d≤5.2, and M4 is Co, Ni, Mn, Fe, or a combination thereof.

7 . The composite positive electrode active material of claim 1 ,
wherein the second crystalline phase has a composition represented by Formula 6:
Li e Co t (P 2 O 7 ) 4   Formula 6

wherein in Formula 6, 5.7≤e≤6.3 and 4.9≤f≤5.1.

8 . The composite positive electrode active material of claim 1 ,
wherein the composite positive electrode active material comprises a composite phase comprising the first crystalline phase and the second crystalline phase.

9 . The composite positive electrode active material of claim 1 ,
wherein the lithium-transition metal composite phosphate has a composition represented by Formula 7:
p Li a M2 b (P 2 O 7 ) 4 (1- p )Li x M1 y PO 4   Formula 7

wherein in Formula 7, 0<p≤0.5, 0.9≤x≤1.1, 0.9≤y≤1.1, 5.5≤a≤6.5, and 4.8≤b≤5.2, and M1 and M2 are each independently an element from Groups 3 to 11 in the 4th period of the Periodic Table of the Elements, or a combination thereof.

10 . The composite positive electrode active material of claim 1 ,
wherein the lithium-transition metal composite phosphate has a composition represented by Formula 8:
Li c M5 d PO 4   Formula 8

wherein in Formula 8, 0.8≤c≤1.2 and 0.8≤d≤1.22, and
M5 is an element from Groups 3 to 11 in the 4th period of the Periodic Table of the Elements, or a combination thereof.

11 . The composite positive electrode active material of claim 10 ,
wherein the lithium-transition metal composite phosphate has a composition represented by Formula 9:
Li c Co e M6 t PO 4   Formula 9

wherein in Formula 9, 0.8≤c≤1.2, 0.8≤e≤1.2, and 0≤f≤0.2, and M6 is Ni, Mn, Fe, Cu, Zn, Ti, V, Cr, or a combination thereof.

12 . The composite positive electrode active material of claim 1 ,
wherein the first crystalline phase has a crystal structure that belongs to an orthorhombic crystal system, and the second crystalline phase has a crystal structure that belongs to a triclinic crystal system.

13 . The composite positive electrode active material of claim 1 ,
wherein the first crystalline phase has a crystal structure that belongs to a Pnma space group, and the second crystalline phase has a crystal structure that belongs to a P-1 space group.

14 . A positive electrode comprising a cathode current collector and a cathode active material layer on a surface of the cathode current collector, the cathode active material layer comprising the composite positive electrode active material of claim 1 .

15 . A secondary battery comprising:
a positive electrode; a negative electrode; and an electrolyte positioned between the positive electrode and the negative electrode, wherein the positive electrode comprises the composite positive electrode active material of claim 1 .

16 . The secondary battery of claim 15 ,
wherein the secondary battery is a multi-layer-ceramic battery comprising a plurality of positive electrode layers, at least one of the plurality of the positive electrode layers comprising the composite positive electrode active material; a plurality of negative electrode layers alternately positioned between the plurality of positive electrode layers; and a plurality of solid electrolyte layers alternately positioned between and separating positive electrode layers and negative electrode layers of the plurality of positive electrode layers and the plurality of negative electrode layers.

17 . The secondary battery of claim 16 ,
wherein a solid electrolyte included in the solid electrolyte layers is an oxide solid electrolyte, and wherein the negative electrode layers comprise a negative electrode active material comprising a lithium metal phosphate, a lithium metal oxide, a metal oxide, or a combination thereof.

18 . A method of preparing a composite positive electrode active material, the method comprising:
mixing an M1 precursor, an M2 precursor, a lithium precursor, and a phosphorus precursor to prepare a precursor mixture; and heat-treating the precursor mixture to form the composite positive electrode active material comprising a lithium-transition metal composite phosphate, wherein, in the precursor mixture, a molar ratio of the sum of M1 and M2 to phosphorus is about 1:0.8 to about 1:1.3, the lithium-transition metal composite phosphate comprises a first crystalline phase having a composition represented by Formula 1 and having an olivine structure, and

Assignees

• Samsung Electronics Co Ltd

Inventors

• Ma Sangbok
• Kim Joonhee
• Ka Jonghoon
• Lim Sungjin

Classifications

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/366

  as layered products · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M10/0562

  Solid materials · CPC title