Methods of Treating of Halogen- Containing Waste Plastic to Produce Halogenated Products

Patent metadata

Field	Value
Publication number	US-2024327323-A1
Application number	US-202418584756-A
Country	US
Kind code	A1
Filing date	Feb 22, 2024
Priority date	Feb 24, 2023
Publication date	Oct 3, 2024
Grant date	—

Abstract

A method for halogenation of an organic compound with a halogen from a waste source comprising a halogen containing polymer includes admixing waste source with the organic compound, a solvent, and an electrolyte, wherein the solvent swells and/or dissolves the halogen containing polymer in the waste source; and exposing the admixture to a negative voltage in an electrochemical cell comprising a cathode and an oppositely disposed anode. The halogen containing polymer is dehalogenated by the cathode to generate a halogen anion. The halogen anode is formed into a reactive halogen species by the anode. The halogen species reacts with the organic compound to halogenate the organic compound

First claim

What is claimed:

1 . A method for halogenation of an organic compound with a reactive halogen species generated from a waste source comprising at least one halogen containing polymer, comprising:
admixing the waste source with the organic compound, a solvent, and an electrolyte, wherein the solvent swells and/or dissolves the halogen containing polymer in the waste source; and exposing the admixture to a negative voltage in an electrochemical cell comprising a cathode and an oppositely disposed anode, wherein: the halogen containing polymer is dehalogenated by the cathode to generate a halogen anion; the halogen anion is formed into the reactive halogen species by the anode; and the halogen species reacts with the organic compound to halogenate the organic compound.

2 . The method of claim 1 , wherein the admixture further comprises a redox mediator.

3 . The method of claim 2 , wherein the redox mediator is one or more phthalates.

4 . The method of claim 2 , wherein the redox mediator is added in an amount of 0 equiv. to about 10 equiv.

5 . The method of claim 1 , wherein the waste source comprises a plasticizer.

6 . The method of claim 1 , wherein the waste source comprises one or more of PVC and PVDC, or wherein the waste source comprises one or more of PVDF, PVF, and Teflon.

7 . The method of claim 1 , wherein the waste source is a mixed plastic waste source comprising the at least one halogen containing polymer.

8 . The method of claim 1 , wherein the at least one halogen containing polymer comprises F, Cl, Br, and/or I.

9 . The method of claim 1 , wherein the admixture is free of a redox mediator and/or is free of an added redox mediator.

10 . The method of claim 1 , wherein the admixture comprising the waste source comprises an amount of the waste source such that 1 equiv to 10 equiv of the halogen containing polymer repeat unit is present in the admixture relative to an amount of the organic compound.

11 . The method of claim 1 , wherein the voltage is about −1V vs Ag/Ag + to about −3 V vs Ag/Ag + .

12 . A method for halogenation of an organic compound with a reactive halogen species from a waste source comprising at least one halogen containing polymer, comprising:
admixing the waste source with a solvent, and an electrolyte, wherein the solvent swells and/or dissolves the halogen containing polymer in the waste source; exposing the admixture to a negative voltage in an electrochemical cell comprising a cathode by which the halogen containing polymer is dehalogenated and halogen anions are generated, and an oppositely disposed anode by which the halogen anions are transformed into the reactive halogen species; recovering the reactive halogen species from the electrochemical cell; and admixing the reactive halogen species with the organic compound, wherein the reactive halogen species reacts with the organic compound to halogenate the organic compound.

13 . The method of claim 12 , wherein the admixing of the reactive halogen species with the organic compound is performed in a container physically separated from the electrochemical cell.

14 . The method of claim 12 , wherein the admixture further comprises a redox mediator.

15 . The method of claim 12 , wherein the admixture is free of a redox mediator and/or is free of an added redox mediator.

16 . The method of claim 12 , wherein recovering the reactive halogen species comprises removing the reactive halogen species from the electrochemical cell.

17 . The method of claim 12 , wherein the at least one halogen containing polymer comprises F, Cl, Br, and/or I.

18 . A method for halogenation of an organic compound with a reactive halogen species from a waste source comprising at least one halogen containing polymer, comprising:
admixing the waste source with a solvent and an electrolyte, wherein the solvent swells and/or dissolves the halogen containing polymer in the waste source; introducing the admixture comprising the waste source into a divided electrochemical cells comprising an anode and an oppositely disposed cathode separated from the anode by an anion exchange membrane, wherein the admixture comprising the waste source is introduced into a cathode-side of the divided electrochemical cell; introducing an organic compound to be halogenated on an anode-side of the divided electrochemical cell; applying a negative voltage to the admixture comprising the waste source in the electrochemical cell, whereby the halogen containing polymer is dehalogenated and halogen anions are generated and flow through the anion exchange membrane to the anode wherein the halogen anions are converted into the reactive halogen species, wherein the reactive halogen species reacts with the organic compound present in the anode-side of the divided electrochemical cell to halogenate the organic compound.

19 . The method of claim 18 , wherein the admixture is free of a redox mediator and/or is free of an added redox mediator.

20 . The method of claim 19 , wherein the at least one halogen containing polymer comprises F, Cl, Br, and/or I.

Assignees

• Univ Michigan

Inventors

• Mcneil Anne J
• Fagnani Danielle
• Kim Dukhan
• Jha Rahul

Classifications

• C25B15/087

  Recycling of electrolyte to electrochemical cell · CPC title

• C25B3/20

  Processes · CPC title

• C25B3/27

  Halogenation · CPC title

• C25B3/11 Primary

  Halogen containing compounds · CPC title

• C25B3/25

  Reduction · CPC title